DOI QR코드

DOI QR Code

X-ray Diffraction Analysis of Residual Stress in Laminated Ceramic

  • Jin, Young-Ho (Department of Weapons and Mechanical Engineering, Korea Military Academy) ;
  • Chung, Dong-Yoon (Department of Weapons and Mechanical Engineering, Korea Military Academy)
  • Received : 2011.05.27
  • Accepted : 2011.07.28
  • Published : 2011.09.30

Abstract

The strength of ceramic was improved by lamination by suppressing the propagation of cracks with compressive residual stress in the face layer of the laminate. Hot pressed SiAlON+SiC/SiC/SiAlON+SiC laminate discs were fabricated for tailored residual stress. The residual stress in this laminate was studied by X-ray diffraction (XRD). There was considerable compressive residual stress in the face layer. A Finite Element Analysis (FEA) was performed to support the measured XRD results and to determine the stress field in the laminate. The residual stress measured by XRD had satisfactory agreement with the analytically calculated and FEA values. The measured value by XRD was -385 ${\pm}$ 20 MPa over most of the face layer. The calculated and FEA values were -386 MPa and -371MPa, respectively. FEA also showed significantly modified stresses and the maximum tensile stress near the edge region which are possible crack generators in the presence of flaws or contact damage.

Keywords

References

  1. R. De Wit, "Effect of Residual Stress on Fatigue," pp. 229-244, Proceedings of the 10th Sagamore Army Materials Research Conference, New York, 1963.
  2. Y. JIN, "Residual Stress Analysis in SiAlON -SiC-SiAlON Ceramic Laminate by X-ray Diffraction," pp. 31-37, MS Thesis, Pennsylvania State University, 2007.
  3. Z. Shen, T. Ekstrom, and M Nygren, "Ytterbium-stabilized ${\alpha}-SiAlON$ Ceramics," J. Appl. Phys., 29 893-904 (1996).
  4. Y. J. Park and H. D. Kim, "Synthesis of SiAlON Ceramics with Novel Magnetic Properties," J. Kor. Ceram. Soc., 46 [5] 525-27 (2009). https://doi.org/10.4191/KCERS.2009.46.5.525
  5. V. A. Izhevskiy, L. A. Genova, J. C. Bressiani, and F. Aldinger, "Progress in SiAlON Ceramics," J. Eur. Ceram. Soc., 20 [13] 2275-95 (2000). https://doi.org/10.1016/S0955-2219(00)00039-X
  6. SAE international, Residual Stress Measure- ment by X-ray Diffraction; pp. 78-80, SAE International, Warrendale, PA, 2003.
  7. S. Majumdar, D. Kupperman, and J. P. Singh, "Determinations of Residual Thermal Stresses in a SiC - $Al_2O_3$ Composite Using Neutron Diffraction," J. Am. Ceram. Soc., 71 [10] 858-63 (1988). https://doi.org/10.1111/j.1151-2916.1988.tb07536.x
  8. S. J. Skrzypek, A. Baczmanski, W. Ratuszek, and E. Kusior, "New Approach to Stress Analysis Based on Grazing-incidence X-ray Diffraction," J. Appl. Cryst., 34 [4] 427-43 (2001). https://doi.org/10.1107/S0021889801005404
  9. A. S. M. Y. Munsi, A. J. Waddell, and C. A. Walker, "A Method for Determining X-ray Elastic Constants for the Measurement of Residual Stress," Strain, 39 [1] 3-10 (2003). https://doi.org/10.1046/j.1475-1305.2003.00044.x
  10. V. Serge, D. M. Lipkin, G. D. Portu, and D. R. Clarke, "Edge stress in Alumina/Zirconia laminates," J. Am. Ceram. Soc., 80 [7] 1633-38 (1997).
  11. S. H. Ahn, W. K. Jung, and H. J. Kim, "Development Trends of Ceramic Composite Armors for Combat Vehicles (in Korean)," J. Kor. Soc. Prec. Eng., 22 [7] 7-18 (2005).