DOI QR코드

DOI QR Code

Microstructural Modification of High-Fe Containing A356 Alloy by Liquid Metal Shearing Process

용융금속 교반공정을 통한 고Fe 함유 A356 합금의 미세조직 개질

  • Kim, Bong-Hwan (Liquid metal processing & casting technology R&D group, Korea Institute of Industrial Technology) ;
  • Lee, Sang-Mok (Liquid metal processing & casting technology R&D group, Korea Institute of Industrial Technology)
  • 김봉환 (한국생산기술연구원 주조공정연구그룹) ;
  • 이상목 (한국생산기술연구원 주조공정연구그룹)
  • Received : 2011.09.23
  • Accepted : 2011.11.22
  • Published : 2011.12.31

Abstract

The liquid metal shearing device was constructed and assembled with a commercial high-pressure die-caster in order to induce intensive turbulent shearing force on molten aluminum alloys. The effect of the liquid metal shearing on the microstructure and tensile properties of A356 alloys was investigated with the variation of iron content. The experimental results show that dendritic primary ${\alpha}$-Al phase was effectively modified into a equiaxed form by the liquid metal shearing. It was also found that the needle-like ${\beta}$-AlFeSi phase in a Fe containing A356 alloy was changed into a blocky shape resulting in the improved mechanical properties. Based on the mechanical properties, it was suggested that the iron content in A356 alloy could be more widely tolerated by utilizing the liquid metal shearing HPDC process.

Keywords

References

  1. G.B. Winkelman, Z.W. Chen, D.H. StJohn and M.Z. Jahede: J. Mater. Sci., "Morphological features of interfacial intermetallics and interfacial reaction rate in Al-11Si-2.5Cu-(0.15/0.60)Fe cast alloy/die steel couples", 39 (2004) 519-528 https://doi.org/10.1023/B:JMSC.0000011507.38552.19
  2. N.A. Below, A.A. Aksenov and D.G. Eskin: "Iron in Aluminum Alloys: Impurity and Alloying Element", Taylor & Francis, London and New York (2002)
  3. L. Wang, M. Makhlouf and D. Apelian: Int. Mater. Rev., "Aluminium die casting alloys: alloy composition, microstructure, and properties-performance relationships", 40 (1995) 221-238 https://doi.org/10.1179/095066095790151133
  4. H.S. Kim, S.C. Kang, D.B. Lee, K.J. Kang and M.H. Dzo: J. of the Korean Inst. of Met. & Mater., "A study on the Fe removal in the aluminum and aluminum-silicon alloy", 34(8) (1996) 1040-1049
  5. Y. Kume, T. takahashi, M. Kobashi and N. Kanetake: Proc. of the 12th International conference on aluminium alloys, "Solid state recycling of die-cast aluminum alloy chip wastes by compressive torsion processing", (2010) 236-241
  6. J. A. Taylor: Proc. of 35th Australian Foundry Institute National Conference, "The effect of iron in Al-Si casting alloys", (2004) 148-157
  7. Z. Guo, N. Saunders, A.P. miodownik and J.-Ph. Schille: Mater. Sci. and Eng. A, "Modelling of materials properties and behaviour critical to casting simulation", 413-414 (2005) 465-469 https://doi.org/10.1016/j.msea.2005.09.036
  8. B.H. Kim and S.M. Lee: J. of the Korean Foundrymen's Society, "Formation and microstructure characteristics of $\beta$-$Al_5$FeSi intermetallic compound in the Al-Si-Cu alloys with the variation of Fe content", 29(5) (2009) 225-232
  9. S.W. Han: J. of the Korean Foundrymen's Society, "The effects of Mn and Cr additions on the microstructure of A356 alloys containing impure Fe", 25(3) (2005) 128-133
  10. S.S. Sreeja Kumari, R.M. Pillai, T.P.D. Rajan and B.C. Pai: Mater. Sci. and Eng. A, "Effects of individual and combined additions of Be, Mn, Ca and Sr on the solidification behaviour, structure and mechanical properties of Al-7Si-0.3Mn-0.8Fe alloy", 460-461 (2007) 561-573 https://doi.org/10.1016/j.msea.2007.01.082
  11. S. Nafisi, D. Emadi, M.T. Shehata and R. Ghomashchi: Mater. Sci. and Eng. A, "Effects of electromagnetic stirring and superheat on the microstructural characteristics of Al-Si-Fe alloy", 432 (2006) 71-83 https://doi.org/10.1016/j.msea.2006.05.076
  12. X. Fang, G. Shao, Y.Q. Liu and Z. Fan: Mater. Sci. and Eng. A, "Effects of intensive forced convection on the mechanical properties of Fe containing Al-Si based alloys", 445-446 (2007) 65-72 https://doi.org/10.1016/j.msea.2006.09.038
  13. T. Sato: J. Mater. Sci. Technol., "Development of deformationsemisolid-casting (D-SSC) process and applications to some aluminum alloys", 24(1) (2008) 12-16
  14. Z. Fan, G. Liu and M. Hitchcock: Mater. Sci. and Eng. A, "Solidification behaviour under intensive forced convection", 413-414 (2005) 229-235 https://doi.org/10.1016/j.msea.2005.09.037
  15. Z. Fan, X. Fang and S. Ji: Mater. Sci. and Eng. A, "Microstructure and mechanical properties of rheo-diecast aluminium alloys", 412 (2005) 298-306 https://doi.org/10.1016/j.msea.2005.09.001
  16. M. Hitchcock, Y. Wang and Z. Fan: Acta Mater., "Secondary solidification behaviour of the Al-Si-Mg alloy prepared by the rheo-diecasting process", 55 (2007) 1589-1598 https://doi.org/10.1016/j.actamat.2006.10.018