DOI QR코드

DOI QR Code

Optimal Design for Minimizing Weight of Housing of Hydraulic Breaker

유압 브레이커의 중량 감소를 위한 하우징 최적설계

  • Received : 2010.08.19
  • Accepted : 2010.11.20
  • Published : 2011.02.01

Abstract

A hydraulic breaker is an attachment installed at the end of excavator arm and is used for breaking. As per the authors' knowledge, there have been no research results on reducing the weight of the hydraulic breaker even though this weight reduction is very important for improving the performance of the excavator. In this study, we minimize the weight of the housing of the hydraulic breaker under normal operating conditions, while the maximum stress of the housing is lower than the allowable stress. A meta-model, which is generated by using the CAE results for the sampling design points determined by an orthogonal array, is used to solve the minimization problem. The weight of the housing according to the optimal design is found to be lower than the original weight by 4.8% while satisfying the constraint on the maximum stress.

유압 브레이커는 굴착기의 암 끝에 장착되어 파쇄작업을 하는 부착작업기이다. 그러나 굴착기의 성능에 치명적인 영향을 미치는 유압 브레이커의 중량에 대한 연구는 아직 없었다. 따라서 본 연구에서는 유압 브레이커에서 대부분의 중량을 차지하고 있는 하우징에 대한 최적설계를 수행하였다. 유압 브레이커 하우징의 설계 요구사항은 정상 운전상태에서 파손없이 중량을 최소화하는 것이다. 직교배열표를 이용하여 실험점을 선정하였고, 실험점에서의 결과를 바탕으로 근사모델을 생성하여 최적 설계안을 도출하였다. 그 결과, 모든 구속조건을 만족하면서 유압 브레이커 하우징의 중량을 4.8% 감소시켰다.

Keywords

References

  1. Ko, S. H. and Lim, J. H., 1995, "Modeling and Analysis of a Hydraulic Breaker Considering Elastic Impact between the Piston and the Chisel," Trans. of the KSME, Vol. 19, No. 2, pp. 338-347
  2. Choi, K. and Song, C., 1998, "A Study on the Performance Improvement of a Hydraulic Breaker," Trans. KSPE 1998 Fall Conference, pp. 1028-1031.
  3. Lee, Y. G., Sung, W. G. and Song, C. S., the Performance Analysis of a Hydraulic Breaker 2000, “The Development of an Analysis Tool and system,” Journal of the Korean Society of Precision Engineering, Vol. 17, No. 4, pp. 189-196.
  4. Baek, H. Y., Chang, H. W. and Lee, I. J., 2005, "Optimal Design of a Hydraulic Breaker using Taguchi Method," Trans. KSME 2005 Fall Conference, pp. 2033-2038.
  5. SolidWorks 2008 User manual, 2008, Dassault Systems.
  6. Hedayat, A., Sloane, N.J.A. and Stufken, J., 1999, "Orthogonal Arrays: theory and applications," Springer Verlag.
  7. Myers, R. H. and Montgomery, D. C., 1995, "Response Surface Methodology -Process and Product Optimization Using Designed Experiments," John Wiley & Sons, New York, USA.
  8. Clarke, S. M., Griebsch, H. and Simpson, T. W., 2005, "Analysis of Support Vector Regression For Approximation of Complex Engineering Analysis," ASME Journal, Vol. 127, No. 6, pp. 1077-1087. https://doi.org/10.1115/1.1897403
  9. Smola, A. J. and Schlkopf, B., 2004, "A tutorial on Support Vector Regression," Statistics and Computing, Vol. 14, No. 3, pp. 199-222 https://doi.org/10.1023/B:STCO.0000035301.49549.88
  10. Back, T., 1996, "Evolutionary Algorithms in Theory and Practice," Oxford University Press, New York.

Cited by

  1. Evaluation of Fatigue Life of Welded Joint of Gear Box-Shank in Vibro Ripper Using P-S-N Curve vol.39, pp.12, 2015, https://doi.org/10.3795/KSME-A.2015.39.12.1207
  2. Estimation of Impact Loads in a Hydraulic Breaker by Transfer Path Analysis vol.2017, pp.1875-9203, 2017, https://doi.org/10.1155/2017/8564381