DOI QR코드

DOI QR Code

The Design of Manufacturing Process Optimization for Aluminum Laser Welding using Remote Scanner

원격 스캐너를 이용한 알루미늄 레이저 용접에 대한 생산 공정 최적화 설계

  • Kim, Dong-Yoon (Dept. of Manufacturing and Automation Engineering, Pukyong National University) ;
  • Park, Young-Whan (Dept. of Mechanical Engineering, Pukyong National University)
  • 김동윤 (부경대학교 대학원 생산및자동화공학과) ;
  • 박영환 (부경대학교 기계공학과)
  • Received : 2011.11.29
  • Accepted : 2011.12.16
  • Published : 2011.12.31

Abstract

In this study, we conducted laser welding by using remote scanner that is 5J32 aluminum alloy to observe the mechanical properties and optimize welding process parameters. As the control factors, laser incident angle, laser power and welding speed were set and as the result of weldablility, tensile shear tests were performed. ANOVA (Analysis of Variation) was also carried out to identify the influence of process variables on tensile shear strength. Strength estimation models were suggested using regression alnalysis and 2nd order polynomial model had the best estimation performance. In addition optimal welding condition was determined in terms with wedalility and productivity using objective function and fitness function. Final optimized welding condition was laser power was 4 kW, and welding speed was 4.6 m/min.

Keywords

References

  1. G. Matehers : The Welding of Aluminum and Its Alloys, Woodhead Publishing Ltd, 2002
  2. S. Katayama : Applications of Laser in Welding, International Syposium on Combstion Engine and Marine Engineering, 43-9 (2003), 17-23
  3. K. D .Choi, Y. N. Ahn, C. H. Kim : Crack Susceptibility Reduction and Weld Strength Improvement for Al Alloy 5J32-T4 by using Laser Weaving Method, Journal of KWJS, 27-4 (2009), 370-375 (in Korean) https://doi.org/10.5781/KWJS.2009.27.4.026
  4. J. Rapp, C. Glumann, F. Dausinger, H. Hugel : Laser Welding of Aluminum Lightwight Materials: Problems, Solutions, Readiness for Application, Journal of Optical and Quantum Electronics, 27-12 (1995), 1203-1211
  5. H. C. Yoo, H. T. Kim : Recent Technolohical Tendency of Joining for Light Aluminium Alloy, Journal of KWJS 29-3 (2011), 4-13 (in Korean)
  6. J. Suh, M. Y. Lee, B. H. Jung, M. J. Song, H. S. Kang, J. O. Kim : Remote Welding Components using $CO_2$ Laser and Scanner, Journal of KWJS, 26-5 (2008), 506-509 (in Korean) https://doi.org/10.5781/KWJS.2008.26.5.074
  7. A. Klozbatch, L. Morgenthal, E. Beyer : Laser Welding on the Fly with Coupled Axes Systems, Conference on International Congress on Applications of laser & Electro-Optics, 15-18 (2001), 64-70
  8. P. K. Palani, N. Murugan : Optimization of Weld Bead Geometry for Stainless Steel Cladding Deposited by FCAW, Journal of Materials Processing Technology, 190-3 (2007), 291-299 https://doi.org/10.1016/j.jmatprotec.2007.02.035
  9. Y. W. Park, S. H. Rhee : Estimation of Weld Bead Size in $CO_2$ Laser Welding by using Multiple Regression and Neural Network, Journal of Laser Applications, 11-3 (1999), 140-150
  10. H. I .Lee, Y. S. Han, D. H. Kim, W. T. Kim : The Understanding and Utilization of Aluminum Application Technologies, The Korea Metal Journal, 2005
  11. C. Douglas : Design and Analysis of Experiments 7th edition, WILEY, 2009