DOI QR코드

DOI QR Code

Mechanical and Electrochemical Characteristics in Welding with Robot on 6061-T6 Al Alloy for Al Ship

로봇으로 용접한 알루미늄 선박용 6061-T6 합금의 기계적, 전기화학적 특성

  • 김성종 (목포해양대학교 기관시스템 공학부) ;
  • 장석기 (목포해양대학교 기관시스템 공학부)
  • Published : 2009.03.31

Abstract

The construction of fiber-reinforced plastic (FRP) boats is decreasing trend since the application of international regulations on the control of marine environmental pollution, which recommended the use of environmentally friendly materials. The aluminum alloy used with material for ship is a superior to FRP. It is environmental friendly, easy to recycle, and provides a high added value to fishing boats. However, the welding for Al alloy materials have many problems, such as deformation by welding heat and effect of the working environment. In this paper, it was carried out welding by robot with welding material of ER5183 and ER5556 on 6061-T6 Al alloy for ship. The mechanical and electrochemical characteristics evaluated for specimen welded by robot. The cathodic polarization trend for the base metal and welding metal showed the effects of concentration polarization due to oxygen reduction and activation polarization due to hydrogen generation. The hardnesses of welding zone and heat affected zone are lower than that of base metal. At the result of tensile test, the specimen welded with ER5183 presented excellent property compared with ER5556.

Keywords

References

  1. 김성종, 장석기, 한민수, 다양한 용접기술을 적용한 선박용 알루미늄 합금의 기계적 특성 평가, 해양환경안전학회지, 제13권, 제3호, pp.223-228, 2007
  2. 김성종, 알루미늄 선박용 재료와 용접기술, 한국마린엔지니어링학회지, 제30권, 제5호, pp. 14-25, 2006
  3. Sky Al products corporation, Foundation of Al alloy ship projects, 일본 경금속용접, Vol. 41, No. 11, pp. 544-545, 2003
  4. Zen-ichi Tanabe, Fumio Matsumoto, Actu-alities and problems of Al alloy for the environmental resistance, 일본경금속용접, Vol. 39, No. 3, pp. 125-132, 2001
  5. 김성종, 고재용, 선박용 고강도 Al 합금(5456-H116)의 최적방식전위 결정에 관한 연구, 한국마린엔지니어링학회, 제30권, 제1호, pp. 157-168, 2006
  6. Seong-Jong Kim, Jae-Yong Ko, Electroche-mical properties of Al and Al alloys relevant to corrosion protection in sea water environments, The Korean Journal of Chemical Engineering, Vol. 23, No. 5, pp. 847-853, 2006 https://doi.org/10.1007/BF02705939
  7. Seong-Jong Kim, Evaluation of mechanical characteristics of friction stir welded Al-Mg alloy(5083-O) for ship's, The sixth pacific rim international conference on advanced materials and processing(PRICM 6), pp. 143, 2007
  8. Young-Bin Woo, Min-Su Han, Jong-Seek Park, Jea-Cheul Park, Sung-Hyen Park, Seok-Ki Jang, Seong-Jong Kim, Electrochemical characteristics of FSWed 5083-O Al alloy for leisure ship, 17th World interfinish Congress & Exposition With 9th ICASE, pp. 337, 2008
  9. Jong-Seek Park, Seong-Jong Kim, Min-Su Han, Jeong-Il Kim, The electrochemical characteristics for FSWed specimen of new material (5083-O) for leisure ship, The 9th International Symposium on Eco-Materials Processing & Design(ISEPD 2008) pp. 180, 2008
  10. Seong-Jong Kim, Seok-Ki Jang, A slow strain rate test experiment to evaluate the characteristics of high-strength Al-Mg alloy for application in ship, Materials science forum, Vol. 510-511, pp. 162-165, 2006 https://doi.org/10.4028/www.scientific.net/MSF.510-511.162
  11. Seong-Jong Kim, Evaluating the electro-chemical properties in the protection potential of material for use in Al vessels in seawater, Materials science forum, Vol. 510-511, pp. 158-161, 2006 https://doi.org/10.4028/www.scientific.net/MSF.510-511.158
  12. Seong-Jong Kim, Jae-Yong Ko, Min-Su Han, Evaluation of the characteristics using slow strain rate tests of 5456 Al-Mg alloy for ship construction, The Korean Journal of Chemical Engineering, Vol. 23, No. 6, pp. 1028-1033, 2006 https://doi.org/10.1007/s11814-006-0025-z
  13. 윤종원, 이윤상, 이경돈, 박기영, 6061 알루미늄 합금 레이저 용접부 고온균열 발생에 미치는 용가재 조성의 영향, 2003년 추계 학술대회 발표 논문집, 대한용접.접합학회, pp. 98-100, 2003
  14. 박종식, 장석기, 김성종, 이돈출, 마찰교반용접부의 6061-T6 알루미늄 합금의 기계적 특성 평가, 2008년도 전기학술대회 논문집, 한국마린엔지니어링학회, pp. 361-362, 2008
  15. 장석기, 김성종, 마찰교반용접한 5456-H116 알루미늄 합금 용접부 표면의 기계적 및 전기 화학적 특성, 한국표면공학회, 제41호, 제4호, pp156-162, 2008 https://doi.org/10.5695/JKISE.2008.41.4.156
  16. E. Deltombe and M. Pourbaix, Comporte-ment $\'{e}$lectrochimique de l' aluminium. Diagrammers d' $\'{e}$quilibres tension pH du syst$\'{e}$me Al-H2O $\`{a}$ $25^{\circ}C$ (Rappot technique RT.42 of CEBELCOR, (1955)
  17. Seok-Ki Jang, Dong-Chool Lee, Seong-Jong Kim, Jeong-Il Jeon, Sang-Hwan Kim, Investigation of microstructures and properties for friction stir welded 1050 aluminum sheet, Proceeding of the Korean society of marine engineers, pp. 139-144, 2004
  18. Seong-Jong Kim, Masazumi, Okido, Kyung-Man Moon, The electrochemical study on mechanical and hydrogen embrittlement properties of HAZ part as a function of post-weld heat treatment in SMAW, Surface and coatings Technology, Vol. 169-170, pp. 163-167, 2003 https://doi.org/10.1016/S0257-8972(03)00219-6
  19. Kyung-Man Moon, Myung-Hoon Lee, Ki-Jun Kim, Seong-Jong Kim, The effect of post-weld heat treatment affecting corrosion resistance and hydrogen embrittlement of HAZ part in FCAW, Surface and coatings Technology, Vol. 169-170, pp. 675-678, 2003 https://doi.org/10.1016/S0257-8972(03)00060-4
  20. Seong-Jong Kim, Seok-Ki Jang, Jeong-Il Kim, Electrochemical study on hydrogen embrittlement and optimum cathodic protection potential of welded high strength steel, Metals and materials international, Vol. 11, pp. 63-69, 2005 https://doi.org/10.1007/BF03027486

Cited by

  1. Effects of rotation speed and time in potentiostatic experiment in seawater for 5083-H116 Al alloy vol.38, pp.8, 2014, https://doi.org/10.5916/jkosme.2014.38.8.974
  2. Electrochemical Characteristics in Seawater for Cold Thermal Spray-Coated Al–Mg Alloy Layer vol.29, pp.8, 2016, https://doi.org/10.1007/s40195-016-0437-7
  3. Al-4.5%Mg-0.6%Mn 알루미늄 합금의 정전위 시간 변수에 따른 손상거동 평가 vol.18, pp.6, 2009, https://doi.org/10.7837/kosomes.2012.18.6.569
  4. 5083-H321 알루미늄 합금의 해수 내 전류밀도의 변화에 따른 전식 특성 연구 vol.52, pp.1, 2019, https://doi.org/10.5695/jkise.2019.52.1.23