Geometric Modeling and Five-axis Machining of Tire Master Models

  • 발행 : 2008.07.01

초록

Tire molds are manufactured by aluminum casting, direct five-axis machining, and electric discharging machining. Master models made of chemical wood are necessary if aluminum casting is used. They are designed with a three-dimensional computer-aided design system and milled by a five-axis machine. In this paper, a method for generating and machining a tire surface model is proposed and demonstrated. The groove surfaces, which are the main feature of the tire model, are created using a parametric design concept. An automatically programmed tool-like descriptive language is presented to implement the parametric design. Various groove geometries can be created by changing variables. For convenience, groove surfaces and raw cutter location (CL) data are generated in two-dimensional drawing space. The CL data are mapped to the tread surface to obtain five-axis CL data to machine the master model. The proposed method was tested by actual milling using the five-axis control machine. The results demonstrate that the method is useful for manufacturing a tire mold.

키워드

참고문헌

  1. Han, D. H., Sohn, J. H., Kim, K. S., Lee, J. N., Yoo, W. S., Lee, B. H. and Choi, J. W., "Development and Comparative Study on Tire Models in the AutoDyn7 Program," KSME International Journal, Vol. 14, No. 7, pp.730-736, 2000 https://doi.org/10.1007/BF03184458
  2. Jang, B. C., Yun, Y. H. and Lee, S. C., "Simulation of Vehicle Steering Control through Differential Braking," International Journal of Precision Engineering and Manufacturing, Vol. 5, No. 3, pp. 26-34, 2004
  3. Chu, C. H., Song, M. C. and Luo, V. C. S., "Computer-aided parametric design for 3D tire mold production," Computer in industry, Vol. 57, No. 1, pp. 11-25, 2006 https://doi.org/10.1016/j.compind.2005.04.005
  4. Monedero, J., "Parametric design: a review and some experiences," Automation in Construction, Vol. 9, No. 3, pp. 369-377, 2000 https://doi.org/10.1016/S0926-5805(99)00020-5
  5. Başak, H. and Gülesin, M., "A Feature Based Parametric Design Program and Expert System for Design," Mathematical and Computational Applications, Vol. 9, No. 3, pp. 359-370, 2004 https://doi.org/10.3390/mca9030359
  6. Myung, S. H. andHan, S. H., "Knowledge-based parametric design of mechanical products based on configuration design method," Expert Systems with Applications,. 21, 2,pp. 99-107, 2001 https://doi.org/10.1016/S0957-4174(01)00030-6
  7. Anderl, R. and Mendgen, R., "Parametric design and its impact on solid modeling applications," Proceedings of the third ACM symposium on Solid modeling and applications, pp. 1-12, 1995
  8. Wang, C. C. L., "Parameterization and parametric design of mannequins," Computer-Aided Design, Vol. 37, pp. 83-98, 2005 https://doi.org/10.1016/j.cad.2004.05.001
  9. Kobayashi Y. and Shirai, K., "Multi-axis Milling for Micro-texturing," International Journal of Precision Engineering and Manufacturing, Vol. 9, No. 1, pp. 34-38, 2008
  10. Sheen, D. M., Lee, C. H., Noh, S. D. and Lee, K. W., "A Process Planning System for Machining of Dies for Auto- Body Production - Operation Planning and NC Code Post- Processing," International Journal of Precision Engineering and Manufacturing, Vol. 2, No. 3, pp. 69-78, 2001
  11. She, C. H. and Chang, C. C., "Development of a five-axis postprocessor system with Nutating head," Journal of Materials Processing Technology, Vol. 187-188, pp 60-64, 2007 https://doi.org/10.1016/j.jmatprotec.2006.11.101
  12. Mahbubur, R. M. D., Heikkala, J., Lappalainen, K. and Karjalainen, J. A., "Positioning accuracy improvement in five-axis milling by post processing," International Journal of Machine Tools & Manufacturing, Vol. 37, No. 2, pp. 223-236, 1997 https://doi.org/10.1016/0890-6955(95)00091-7
  13. She, C. H. and Chang, C. C., "Design of a generic five-axis postprocessor based on generalized kinematics model of machine tool," International Journal of Machine Tools & Manufacture,Vol.47, No. 3-4, pp.537-545, 2007 https://doi.org/10.1016/j.ijmachtools.2006.06.002
  14. Jung, Y. H., Lee, D. W., Kim, J. S. and Mok, H. S., "NC post-processor for 5-axis milling machine of table-rotating/tilting type," Journal of Materials Processing Technology, Vol. 130-131, pp. 641-646, 2002 https://doi.org/10.1016/S0924-0136(02)00725-2
  15. Lee, L. S. andShe, C. H., "Developing a postprocessor for three types of five-axis machine tools," The International Journal of Advanced Manufacturing Technology, Vol. 13, No. 9, pp. 658-665, 1997 https://doi.org/10.1007/BF01350824