Pilot Study on the Manufacture of Kraft Paper from OCC

  • Cho, Byoung-Uk (Chemical Biotechnology Research Center, Korea Research Institute of Chemical Technology(KRICT)) ;
  • Ryu, Jeong-Yong (Chemical Biotechnology Research Center, Korea Research Institute of Chemical Technology(KRICT)) ;
  • Song, Bong-Keun (Chemical Biotechnology Research Center, Korea Research Institute of Chemical Technology(KRICT))
  • Published : 2008.12.31

Abstract

In order to determine the most appropriate recycling line to treat old corrugated container (OCC) to substitute unbleached kraft pulp (UKP) for the manufacture of kraft paper, three recycling lines were evaluated in pilot scale tests. The recycling line consisting of kneading, flotation, washing, dispersion and screening steps was able to produce pulp with acceptable appearance. Kneading was shown to be more efficient treatment to reduce specks than dispersion. In addition, 0.2 mm slot screen was very effective to remove specks. Severe damages on fiber morphology such as shortening of fiber and formation of fines were not observed during mechanical treatments such as kneading and dispersion. Most of strength properties of the kraft paper produced with the recycled pulp were found to be slightly increased after treated in the recycling lines.

Keywords

References

  1. Ji, K.-R., Ryu, J.-R., Shin, J.-H., Song, B.-K., and Ow, S.-K., Recycling of wastepaper (II) - Improvement of drainage and strength properties of testliner by successive treatments of flotation and mixed enzyme, J. Korea TAPPI 31(1): 10-16 (1999)
  2. Seo, H.-I., Ryu, J.-R., Shin, J.-H., Song, B.-K., and Ow, S.-K., Recycling of wastepaper (III) - Improvement of strength and optical properties of testliner by successive treatments of flotation and kneading, J. Korea TAPPI 31(1): 17-22 (1999)
  3. Yeo, S.-K., Ryu, J.-R., Shin, J.-H., Song, B.-K., and Kim J.-D., Recycling of wastepaper (13) - Selective treatment of flocculant on fractionated OCC fines, J. Korea TAPPI 33(1): 24-29 (2001)
  4. Hunt, J. P., Lee, K., Reiser, G., and Coffey, K. A., OCC pulp quality improvement at Simpson-Tacoma kraft company, 2005 TAPPI Engineering, Pulping and Environmental Conference Proceedings, TAPPI Press, Atlanta, pp. Hunt/1-29
  5. De Ruvo, A., Farnstrand, P.-A., and Gagen, N., Upgrading of pulp from corrugated containers by oxygen delignification, TAPPI J. 69(6): 100-103 (1986)
  6. Jackson, M., Croon, I. L., and Nardi, F., Bleached fiber from OCC, TAPPI J. 77(9): 153-159 (1994)
  7. Lee, G., Ahn, B.-J., Paik, K.-H., Manufacture of printing and writing papers from old corrugated containers (OCC), J. Korean Ind. Eng. Chem. 10(3): 367-373 (1999)
  8. Van Tran, A., Recycled old corrugated containers as a partial substitute for virgin hardwood kraft pulp, Appita J. 55(4): 301-304 (2002)
  9. Dutt, D., Tyagi, C. H., Upadhyay, J. S., and Upadhyay, A. K., Studies on development of kraft paper from wheat straw, sugarcane bagasse, gunny bags and imported ONP, OCC and NDLKCC waste paper, IPPTA J. 18(4): 151-155 (2006)
  10. Cho, U.-K., Ryu, J.-Y., Kim, T.-K., Park, D.-S., Shin, E.-J., and Song, B.-K., Optimization of repulping process of unsorted ONP for pulp mold (I) - Laboratory high consistency pulper, J. Korea TAPPI 39(4): 38-44 (2007)
  11. Joutsimo, O., Wathén, R., and Tamminen, T., Effects of fiber deformations on pulp sheet properties and fiber strength, Paperi ja Puu 87(6): 392-397 (2005)
  12. Mohlin, U.-B., Dahlbom, J., and Hornatowska, J., Fiber deformation and sheet strength, TAPPI J. 79(6): 105-111 (1996)