DOI QR코드

DOI QR Code

Analysis of Springback of Sheet Metal(II): Experimental Validation of Analytical Model

박판재의 스프링백 해석(II)-해석모델의 실험적 검증

  • 이재호 (부산대학교 정밀기계공학과/정밀정형 및 금형가공연구소) ;
  • 김동우 (부산대학교 정밀기계공학과/정밀정형 및 금형가공연구소) ;
  • 손성만 (성우하이텍㈜ 기술연구소) ;
  • 이문용 (성우하이텍㈜ 기술연구소) ;
  • 문영훈 (부산대학교 정밀기계공학과/정밀정형 및 금형가공연구소)
  • Published : 2007.11.01

Abstract

As the springback of sheet metal during unloading nay cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ can be determined by the residual differential strain. Therefore in this study the springback estimated by the residual differential strain is experimentally validated through the comparison with those obtained by U-bending test. The springback characteristics of two analytical models are also estimated at various processing conditions such as thickness, curvature of radius and drawing strain. The model based on residual differential strain has an applied transition strain where the springback undergoes a dramatic decrease. Both models show that springback decreases with increased strip thickness and with decreased radius of curvature. For no applied tension, the model based on residual differential strain predicts more springback as compared to the moment based model.

Keywords

References

  1. 장성호, 허영무, 서대교, 2003, U 드로오 벤딩 에서의 스프링백 예측을 위한 이론적 단순화, 한국소성가공학회 추계학술대회 논문집, pp. 125-131
  2. H. M. Huang, S. D. Liu, S. Jiang, 2001, Stress and strain histories of multiple bending-unbending springback process, Trans. of the ASME, Journal of Engineering Materials and Technology Vol. 123 pp. 384-390 https://doi.org/10.1115/1.1395574
  3. D. G. Seo, S. H. Chang, S. M. Lee, 2003, Springback characteristics of steel sheets for warm U-draw bending, Metals and Materials International Vol. 9, pp. 497-501 https://doi.org/10.1007/BF03027158
  4. W. D. Carden, L. M. Geng, D. K. Matlock, R. H. Wagnor, 2002, Measurement of springback, International Journal of Mechanical Sciences Vol. 44, pp. 79-101 https://doi.org/10.1016/S0020-7403(01)00082-0
  5. Luc Papeleux, Jean-Philippe Ponthot, 2002, Finite element simulation of springback in sheet metal forming, Journal of Materials Processing Technology, Vol. 125-126, pp. 785-791 https://doi.org/10.1016/S0924-0136(02)00358-8
  6. F. Pourboghrat, E. Chu, 1995, Prediction of springback and side-wall curl in 2-D draw bending, Journal of Materials Processing Technology, Vol. 50, pp. 361-374 https://doi.org/10.1016/0924-0136(94)01398-K
  7. D. T. Michael, A. Henrik, 2002, ULSAB-Advanced Vehicle Concepts-Overview and Design, SAE 200201-0036
  8. G. S. Paul, 2002, ULSAB-Advanced Vehicle Concepts-Manufacturing and Processes, SAE2002 01-0039
  9. 이재호, 김동우, 손성만, 이문용, 문영훈, 2007, 박판재의 스프링백 해석(I)-잔류 변형율에 근거한 예측모델, 한국소성가공학회지, 제 16 권 제 7호, pp https://doi.org/10.5228/KSPP.2007.16.7.509

Cited by

  1. Micro-mechanical FE Analysis of Dual-phase Steels vol.24, pp.3, 2015, https://doi.org/10.5228/KSTP.24.3.194