EXPERIMENTAL IDENTIFICATION ON A GEAR WHINE NOISE IN THE AXLE SYSTEM OF A PASSENGER VAN

  • Kim, S.J. (Department of Mechanical Engineering, Inha University) ;
  • Lee, S.K. (Department of Mechanical Engineering, Inha University)
  • Published : 2007.02.28

Abstract

This paper presents practical work on the reduction of gear whine noise. In order to identify the source of the gear whine noise, transfer paths are searched and analyzed by operational deflection shape analysis and experimental modal analysis. It was found that gear whine noise has an air-borne noise path instead of structure-borne noise path. The main sources of air-borne noise were the two global modes caused by the resonance of an axle system. These modes created a vibro-acoustic noise problem. Vibro-acoustic noise can be reduced by controlling the vibration of the noise source. The vibration of noise source is controlled by the modification of structure to avoid the resonance or to reduce the excitation force. In the study, the excitation force of the axle system is attenuated by changing the tooth profile of the hypoid gear. The modification of the tooth profile yields a reduction of transmission error, which is correlated to the gear whine noise. Finally, whine noise is reduced by 10 dBA.

Keywords

References

  1. Athavale, S., Krishnaswami, R. and Kuo, E. (2001). Estimation of statistical distribution of composite manufactured transmission error, a precursor to gear whine for a helical planetary gear system. SAE Paper No. 2001-01-1507
  2. Becker, S. B. and Yu, S. (1999). Objective noise rating of gear whine. SAE Paper No. 1999-01-1720
  3. Becker, S. B. and Yu, S. (1999). Gear noise rating prediction based on objective measurement. SAE Paper No. 1999-01-1721
  4. Donley, M. G., Lim T. C. and Steyer, G. C. (1992). Dynamic analysis of automotive gearing systems. J. Passenger Cars: Mechanical Systems 101, 6, 958–968
  5. Glover, R. and Rauen, D. (2003). Gear transmission error for use with ger inspection machine. SAE Paper No. 2003-01-1663
  6. Houser, R. and Harianto, J. (2001). Manufacturing robustness analysis of noise excitation and design of alternative gear sets. SAE Paper No. 2001-01-1417
  7. Ko, K. H., Kook, H. H. and Heo, S. J. (2006). New technique in the use of vibro-acoustical reciprocity with application to the noise transfer function measurement. Int. J. Automotive Technology 7, 2, 173-177
  8. Lee, S. K., Yeo, S. D. and Choi, B. U. (1993). Identification of the relation between crankshaft bending and interior noise of A/T vehicle in idle state. SAE Paper No. 930618
  9. Lee, S. K. (1995). Weight reduction and noise refinement of hyundai 1.5 liter powertrain. SAE Paper No. 940995
  10. Lee, S. K. (2001). Vibrational power flow and its application to a passenger car for identification of vibration transmission path. SAE Paper No. 2001-01-1451
  11. Lee, S. K., Chae, H. C, Park, D. C. and Jung, S. G. (2003). Booming index development for sound quality evaluation of a passenger car. SAE Paper No. 2003-01-1497
  12. Sun, Z., Voight, M. and Steyer, G. (2004). Driveshaft design guidelines for optimized axle gear mesh NVH perfprmance. FISITA 2004, F20004V287, Seoul, Korea
  13. Sun, Z., Steyer, G., Meinhardt, G. and Ranek, R. (2003). NVH robustness design of axle System. SAE Paper No. 2003-01-1492
  14. Tarutanl, I. and Maki, H. (2000). A new tooth flank form to reduce transmission error of helical gear. SAE Paper No. 2000-01-1153
  15. Wyckaert, K. and Van der Auweraer, H. (1995). Opernational analysis, transfer path analysis, modal analysis: Tools to understand road noise problems in cars. SAE Paper No. 951752