DOI QR코드

DOI QR Code

Characteristics of CW Nd:YAG Laser Lap Welds of Nickel Coated S45C Steel

니켈도금된 S45C강의 연속파형 Nd:YAG 레이저 겹치기용접 특성

  • Yoo, Young-Tae (Dept. of Mechatronics Engineering, Chosun University) ;
  • Shin, Ho-Jun (Dept. of Precision Mechanical Engineering, Chosun University)
  • 유영태 (조선대학교 공과대학 메카트로닉스공학과) ;
  • 신호준 (조선대학교 일반대학원 정밀기계공학과)
  • Published : 2007.06.30

Abstract

Laser welding process is widely used in the industrial field due to its numerous advantages: a small heat affected zone(HAZ), deep penetration, high welding speed, ease of automation, single-pass thick section capability, enhanced design flexibility, and small distortion after welding. The objective of this research works is to investigate the influence of the process parameters, such as the welding fur metals with CW Nd:YAG lasers. The bead-on-plate and Lap welding experiments are carried out for several combinations of the experimental conditions. In order to quantitatively examine the characteristics of the welding quality of the cross section, tensile stress behavior and the hardness of the welded part are investigated in comparison of the Nickel coated and Nickel uncoated S45C steel. As a result of experiment, nickel coated S45C Steel showed more even weld zone than Nickel uncoated counterpart upon lap welding. Also, it showed relatively small amount of internal defects and spatter, and Nickel coated S45C showed better weldability than Nickel uncoated S45C steel. The optimum welding process upon lap welding of Nickel coated S45C steel is when each laser power is 1900W; focal positions is -1mm; welding speed is $0.9{\sim}1.0m/min$. The heat input was $4.178{\sim}4.36{\times}103J/cm^2$.

Keywords

References

  1. K.Y. Benyounis, A.G. Olabi and M. S. J. Hashmi : Effect of laser welding parameters on the heat input and weld-bead profile, Journal of Materials Processing Technology, 164-165 (2005), 978-985 https://doi.org/10.1016/j.jmatprotec.2005.02.060
  2. K.Y. Benyounis and A.G. Olabi : Optimizing the laserwelded butt joints of medium carbon steel using RSM, Journal of Materials Processing Technology, 164-165 (2005), 986-989 https://doi.org/10.1016/j.jmatprotec.2005.02.067
  3. A.G. Olabi, G. Casalino, K.Y. Benyounis and M.S.J. Hashmi : An ANN and Taguchi algorithms integrated approach to the optimization of $CO_2$ laser welding, Advances in Engineering Software, (2006)
  4. John F. Ready : LIA Handbook of Laser Materials processing, LIA. Magnolia Publishing Inc., (2001), 223-262
  5. M.E. Khallaf and M.A. Ibrahim : On crack susceptibility in the submerged arc welding of medium-carbon steel plates, Journal of Materials Processing Technology, 68 (1997), 43-49 https://doi.org/10.1016/S0924-0136(96)02530-7
  6. Y.T. Noh and B.C. Kim : Welding behavior between Zn-coated steel plate and free cutting carbon steel rod by Nd:YAG laser beam, Journal of KSLP, 4 (2001), 30-39
  7. Robert Mueller : Laser Welding of Hem Flange Joints, Proceedings of the 19th International Congress on Applications of lasers and electro-optics(ICALEO), (2000), F11-F20
  8. K.D. Lee., K.Y. Park. and J.G. Kim : A study on the feasibility of partial penetration laser welding for the lap joint of 390MPa high strength steel sheets, J. of the Korean Welding Society 20-2 (2002), 95-101 (in Korean)
  9. Z. Sun and M. Kuo : Bridging the joint gap wire feed laser welding, Journal of Materials Processing Technology, 87 (1999), 213-222 https://doi.org/10.1016/S0924-0136(98)00346-X
  10. J.D. Kim and H.J. Park : The Weldability of 6mmt Primer-coated Steel for Shipbuilding by $CO_2$ Laser(I), Journal of KWS, 23 (2005), 76-82 (in Korean)
  11. 정홍철 : 탄소강의 용접부 고온균열, KISTI (in Korean)
  12. Heinz W. Walther : Laser Welding in the Body Shop, Proceedings of the International Body Engineering Conference on Advanced Technologies & Processes (IBEC), (1994), 92-96
  13. Kanaoka, M., : Laser Manufacturing Technology, Korea Industrial Information center, (2000), 216

Cited by

  1. Development and Application of Small Sized Welding Robot for Double Hull Ship Structure in Shipbuilding vol.26, pp.5, 2008, https://doi.org/10.5781/KWJS.2008.26.5.004