Formulation of Alternative Non-Aqueous Cleaning Agents to Chlorofluorocarbon Compounds for Cleaning Flux, Solder and Grease

Flux, Solder 및 Grease 세정용 CFC 대체 비수계 세정제 배합 연구

  • Jung, Young Woo (Department of Chemical and Biochemical Engineering, The University of Suwon) ;
  • Lee, Ho Yeoul (NeoPharm, Co. Ltd.) ;
  • Lee, Myoung Jin (NeoPharm, Co. Ltd.) ;
  • Song, Ah Ram (Department of Chemical and Biochemical Engineering, The University of Suwon) ;
  • Bae, Jae Heum (Department of Chemical and Biochemical Engineering, The University of Suwon)
  • Received : 2006.11.22
  • Accepted : 2006.12.23
  • Published : 2006.12.01

Abstract

CFC compounds such as CFC-113 and 1,1,1-TCE, etc. have been used in various industries due to their excellent chemical stability, thermodynamic characteristics, non-inflammability and anti-corrosiveness. However, in oder to protect the earth environment, "the Montreal Protocol on substances that deplete the ozone layer" was adopted in 1989 for prevention of production and utilization of these CFC compounds and alternative cleaning agent have been required in the industry. The objective of this study is to develop non-aqueous cleaning agents that do not require major change of cleaning system, have excellent cleaning efficiency, are favorable to the environment, are harmless to the human body, and are not generated corrosive materials. In this work, non-aqueous cleaning agents have been formulated with glycol ether series and paraffinic hydrocarbon series with siloxane, and their physical properties and cleaning efficiencies were analyzed and compared with those of regulated materials. As a result of physical properties measurement of the formulated cleaning agents, it is expected that they may have good penetration ability into contaminated materials due to their properties with low density and low surface tension. Measurement of flash point and vapor pressure of the cleaning agents will be helpful for evaluation of their safety and working environment. The experimental results of cleaning flux, solder and grease by the formulated cleaning agents show that their cleaning abilities of soils were good and that there were no residues on the substance after cleaning. Therefore, alternative cleaning agents which have equivalent cleaning ability to regulating materials, good penetration ability and low hazard to human body, have been developed in this work.

CFC-113과 1,1,1-trichloroethane 등과 같은 CFC 화합물은 화학적 안정성 및 열역학적 특성 등이 우수하고, 불연성이며, 부식성이 없는 화합물로 오랜 시간 동안 전 산업에 걸쳐 널리 사용 되어 왔다. 하지만, 1989년 지구 환경의 보호를 위해 이들의 생산과 사용을 규제하는 국제협약인 '오존층 파괴물질에 관한 몬트리올 의정서'가 체결되어 대체 세정제가 요구되고 있다. 본 연구에서는 세정 시스템을 변화시키지 않고 세정력이 우수하면서 환경 친화적이며 인체 유해도가 낮으며 부식성 물질을 발생 시키지 않는 비수계 세정제를 개발하고자 하였다. 이를 위하여 글리콜 에테르계의 용매와 파라핀계 탄화수소 물질을 일정 비율로 혼합, 배합하면서 실록산을 첨가하여 비수계 세정제를 배합 제조하였다. 그리고 이들 세정제의 물성과 세정성을 평가하여 대체 세정제로서의 가능성을 평가하였다. 배합세정제의 물성측정 결과 밀도와 표면장력이 낮아 오염물에 대한 침투력이 우수할 것으로 예상되었고 인화점과 증기압 측정값으로 세정제의 안전성을 평가할 수 있었다. 플럭스, 솔더 및 그리스에 대한 세정성능 측정결과 높은 세정성능을 보여주었고 피세정물의 표면에 잔류물이 생성되지 않았다. 결과적으로, 규제물질과 동등한 세정능력을 지니며 침투력이 우수하고 인체 유해도가 낮은 세정제를 개발할 수 있었다.

Keywords