Decision of Optimum Fusible Interlining and Fusing Process Conditions Using Taguchi Method

다구치 방법을 이용한 최적 접착심지와 퓨징 공정변수의 선정

  • Yun, Soon-Young (Department of Textile Engineering, Next-generation Innovative Technology Institute, Konkuk University) ;
  • Park, Chang-Kyu (Department of Textile Engineering, Next-generation Innovative Technology Institute, Konkuk University) ;
  • Kim, Sungmin (Faculty of Applied Chemical Engineering, Chonnam National University) ;
  • Kim, Young-Ho (Ilshin Industrial Co. Ltd.) ;
  • Lee, Dae-Hoon (Textile Processing Team, Korean Institute of Industrial Technology)
  • 윤순영 (건국대학교 차세대혁신기술연구원 섬유공학과) ;
  • 박창규 (건국대학교 차세대혁신기술연구원 섬유공학과) ;
  • 김성민 (전남대학교 공과대학 응용화학공학부) ;
  • 김영호 ((주)일신산업) ;
  • 이대훈 (한국생산기술연구원 섬유신공정팀)
  • Published : 2005.04.01

Abstract

In this research, we have developed a fusing condition optimization process to maximize bonding strength between a fusible interlining and a fabric using Taguchi method (also called 'robust design', 'quality engineering', etc.). The four target fusing parameters including types of fusible interlining, fusing temperature, fusing pressure, and fusing time are selected to optimize the quality of fused composites. The Taguchi processes 1) calculate the SN (signal-to-noise) ratios of repeated experimental observations, 2) find the corresponding influential fusing conditions for a given fabric, 3) determine the optimum values of the fusing conditions, 4) calculate the prediction interval of maximum bonding strength of the fused composite with optimum fusing conditions, 5) certify the applying Taguchi processes, and finally, 6) compare the expected losses between before and after improving bonding strength of the fused composite. The new process has been applied to three different fabrics using the specified experimental design with an optimum orthogonal array table. Conclusively, we can easily determine the optimum fusible interlining and fusing process conditions with simple experiments.

Keywords

References

  1. 섬유기술연구팀 의류기술지원센터, '접착심지 선정과 평가', 한국생산기술연구원, 2000
  2. '형태안정의 비밀 [휴징공정] 올 가이드', Bobbin Journal, 2003. 12, pp.112-145
  3. 김정숙, 권수애, 최종면, '의류봉제과학', 교학연구사, 2002
  4. 金山眞如子, 丹羽雅子, '接着芯の 接着仁よる 布の 寸法變化', 纖維製品消 科學誌, 1980, 21(9), 40-46
  5. M. Nitta, 'Optimum Combination of Face and Interlining Fabrics from the View Point of Mechanical Properties', Objective Measurement Evaluation of Apparel Fabrics, The Textile Machinery Society of Japan, Kyoto, 1986, pp.453-460
  6. Kanayama and Niwa, 'Mechanical Behavier of the Composite Fabric Reinforced by Fusible Interlining', Objective Specification of Fabric Quality and Mechanical Properties and Performance, The Textile Machinery Society of Japan, Kyoto, 1986, pp.347-370
  7. S. Nagano, 'Proper Evaluation and Quality Design of Garment Interlining', Objective Measurement Applications to Product Design and Process Control, The Textile Machinery Society of Japan, Kyoto, 1986, pp.235-242
  8. S. Nagano, 'For Easy Understanding of Fusible Interlinings and the KES Evaluation Method', Textile Technology, The Textile Machinery Society of Japan, Kyoto, 1992, pp.62-69
  9. 염봉진, 이승훈, 김성준, '실험계획 및 분석: 다구치 방법과 직교표의 활용', 한국과학기술원, 1997
  10. Y. Wu and A. Wu, 'Taguchi Methods for Robust Design', Mcgraw-hill Book Co., NY, 2000
  11. S. K. Koeing and S. J. Kadolph, 'Comparison of Performance Characteristics of Seven Fusible Interfacings', Text Res J, 1983, 53, 341-352 https://doi.org/10.1177/004051758305300603
  12. S. Tamura, 'Adhesive Lining (Remarks on Use)', JTN, September, 1984, pp.36-37
  13. 'Fusible Interlining', Proc. of Japan Fusible Interlining Conference, Japan, p.55, 1983
  14. C. S. Park, 'A Study on the Efficiency of Fusible Interlining-Centered on the Change by Dry Cleaning-', MSc Thesis, Chosuen Univ., Korea, 1989