Journal of the Korea Concrete Institute (콘크리트학회논문집)

Korea Concrete Institute (한국콘크리트학회)
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Synthesis and Application of Melamine-Type Superplasticizer at the Different Synthetic Conditions

멜라민계 고유동화제의 다양한 조건에서의 합성 및 응용

  • Yoon Sung-Won (Dept. of Fine Chemical Eng. And Chemistry, Chungnam National Univ.) ;
  • Shin Kyoung-Ho (Sinil Chemical Co., Ltd) ;
  • Rho Jae-Seong (Dept. of Fine Chemical Eng. And Chemistry, Chungnam National Univ.)
  • Published : 2005.10.01
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Abstract

It is well known that the fluidity and the fluidity loss of fresh concrete are affected by the kind of organic admixtures. Organic admixture can improve the properties of concrete. Sulfonated Naphthalene-Formaldehyde(SNF) Superplasticizer is used representatively, but has a problem in fluidity loss. In this study, we synthesized the Sulfonated Melamine-Formaldehyde(SMF) superplasticizer at the various synthetic conditions and compared the physical properties with SMF superplasticizer. SW superplasticizer is synthesized with four synthetic steps. Step 1 is hydroxymethylation, Step. 2 is Sulfonation, Step. 3 is Polymerization and Step. 4 is Stabilization. Synthesis of SMF superplasticizer depends on pH, temperature and reaction time. In this reaction, we changed the mole ratio of melamine to formaldehyde at 1:3, 1:4, and the amount of acid catalyst at Step. 3. After application of SMF superplasticizer and its mixture with SNF superplasticizer to cement pastes and mortars, we measured the physical properties of them at the different dosages(0.5, 1.0, 1.5 wt%) to cement. All samples including superplasticizer showed higher compressive strengths and slump, smaller pore size and porosity than CEM

플래쉬 콘크리트의 유동성 및 유동성 감소는 유기 화학혼화제의 종류에 영향을 받는다는 것은 잘 알려져 있다. 유기화학 혼화제는 콘크리트의 물성을 증가시킬 수 있다. 술포네이트 나프탈렌 포름알데하이드(SNF, Sulfonated Naphthalene-Formaldehyde) 고유동화제(superplasticizer)가 대표적으로 많이 사용되고 있으나, 유동성 감소의 문제점이 있다. 본 연구에서는 술포네이트 멜라민 포름알데하이드(SFM, Sulfonated Melamine-Formaldehyde) 고유동화제를 합성하여 SNF 고유동화제의 물리적 특성을 보완하고자 한다. SNF계 고유동화제를 4단계로 나누어 반응을 진행하였고, Step.1은 hyydroxymethylation 단계이고, Step.2는 sulfonation단계이고, Step.3은 중합단계이고, Step.4는 안정화 단계이다. SMF 고유동화제의 합성은 pH, 반응온도 및 반응시간에 영향을 받는다 본 합성에서 우리는 멜라민과 포름알데하이드의 몰비를 1:3, 1:4로 변화시키고, Step. 3에서 촉매의 양을 조절하면서 반응을 진행하였다. 그리고, SMF 고유동화제 및 SNF계 고유동화제와 혼합한 시료에 대해서 시멘트 대비 0.5, 1.0, 1.5wt% 첨가하여 물리적 특성을 비교하였다. 고유동화제를 첨가한 시료는 첨가하지 않은 시료 CEM보다 높은 압축강도, 슬럼프 값을 나타내었고, 미세한 기공과 낮은 기공율을 보였다.

Keywords

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