Evaluation of L-Lactic Acid Production in Batch, Fed-batch, and Continuous Cultures of Rhizopus sp. MK-96-1196 Using an Airlift Bioreactor

  • Liu, Tiejun (The United Graduate School of Agricultural Science of Gifu University) ;
  • Miura, Shigenobu (Tokyo Laboratories, Musashino Chemical Laboratory Ltd.) ;
  • Arimura, Tomohiro (Tokyo Laboratories, Musashino Chemical Laboratory Ltd.) ;
  • Tei, Min-Yi (Department of Applied Biological Chemistry, Faculty of Agriculture, Shizuoka University) ;
  • Park, Enoch Y. (Department of Applied Biological Chemistry, Faculty of Agriculture, Shizuoka University) ;
  • Okabe, Mitsuyasu (Department of Applied Biological Chemistry, Faculty of Agriculture, Shizuoka University)
  • Published : 2005.12.31

Abstract

Various processes which produce L-lactic acid using ammonia-tolerant mutant strain, Rhizopus sp. MK-96-1196, in a 3L airlift bioreactor were evaluated. When the fed-batch culture was carried out by keeping the glucose concentration at 30g/L, more than 140 g/L of L-lactic acid was produced with a product yield of 83%. In the case of the batch culture with 200g/L of initial glucose concentration, 121g/L of L-lactic acid was obtained but the low product yield based on the amount of glucose consumed. In the case of a continuous culture, 1.5g/L/h of the volumetric productivity with a product yield of 71% was achieved at dilution rate of $0.024\;h^{-1}$. Basis on these results three processes were evaluated by simple variable cost estimation including carbon source, steam, and waste treatment costs. The total variable costs of the fed-batch and continuous cultures were 88% and 140%, respectively, compared to that of batch culture. The fed-batch culture with high L-lactic acid concentration and high product yield decreased variable costs, and was the best-suited for the industrial production of L-lactic acid.

Keywords

References

  1. Miura, S., T. Arimura, M. Hoshino, D. Lies, and M. Okabe (2003) Optimization and scale-up of L-lactic acid fermentation by mutant strain Rhizopus sp. MK-96-1196 in airlift bioreactors. J. Biosci. Bioeng. 96: 65-69 https://doi.org/10.1016/S1389-1723(03)90098-3
  2. Miura, S., L. Dwiarti, T. Arimura, M. Hoshino, T. Liu, and M. Okabe (2004) Enhanced production of L-lactic acid by ammonia tolerant mutant strain Rhizopus sp. MK-96-1196. J. Biosci. Bioeng. 97: 19-23 https://doi.org/10.1016/S1389-1723(04)70159-0
  3. Ohara, H. (1994) Poly-L-lactic acid as biodegradable plastic. Biosci. Ind. 52: 642-644
  4. Hamamuci, H. and D. Y. Ryu (1993) Production of L(+)- lactic acid using immobilized Rhizopus oryzae. Appl. Biochem. Biotechnol. 44: 125-132 https://doi.org/10.1007/BF02921650
  5. Sun, Y., L.-Y. Li, and S. Bai (1999) Modeling of continuous L(+)-lactic acid production with immobilized Rhizopus oryzae in an airlift bioreactor. Biochem. Eng. J. 3: 87-90 https://doi.org/10.1016/S1369-703X(98)00044-8
  6. Yuru, C., X. Liming, and C. Peilin (2000) L-Lactic acid by immobilization Rhizopus oryzae in a three-phase fluidizedbed. Acta Microbiol. Sinica 40: 415-419
  7. Futamura, T., H. Ishihara, T. Takayoshi, T. Yasutake, G. Huang, M. Kojima, and M. Okabe (2001) Kojic acid production in an airlift bioreactor using partially hydrolyzed raw corn starch. J. Biosci. Bioeng. 92: 360-365 https://doi.org/10.1263/jbb.92.360
  8. Kosakai, Y., Y. S. Park, and M. Okabe (1997) Enhancement of L(+)-lactic acid production using mycelial flocs of Rhizopus oryzae. Biotechnol. Bioeng. 55: 461-470 https://doi.org/10.1002/(SICI)1097-0290(19970805)55:3<461::AID-BIT1>3.0.CO;2-A
  9. Park, E. Y., Y. Kosakai, and M. Okabe (1998) Efficient production of L(+)-lactic acid using mycelial cotton-like flocs of Rhizopus oryzae in an airlift bioreactor. Biotechnol. Prog. 14: 699-704 https://doi.org/10.1021/bp9800642
  10. Buchita, K. (1983) Lactic acid. pp. 409-417. In: H.-G. Rehm and G. Reed (eds.). Biotechnology 1st Edn. Verlag Chemie, Weinheim, Germany