Fabrication of Micro Tool Electrode for Machining Micro Structures using Wire Electrical Discharge Grinding(WEDG)

WEDG 방법을 이용한 마이크로 구조물 가공용 미세공구 제작

  • 박성준 (삼성전기 중앙연구소) ;
  • 안현민 (연세대학교 대학원 기계공학과) ;
  • 이교승 (경기공업대학 자동차학과)
  • Published : 2005.10.01

Abstract

Micro EDM process is generally used for machining microholes, cavities, and three dimensional shapes. For machining micro structures, first of all, micro tool electrode is indispensable and WEDG system is proposed for tool fabrication method. When using WEDG, its machining characteristics are highly affected by many EDM parameters such as applied voltage, current, rotation speed, capacitance, and pulse duration. Therefore, the design of experiment is introduced to fully understand the effect of the EDM parameters on machining tool electrode. And an attempt has been made to develop the mathematical model for predicting the size of the tool electrode by calculating spark distance. The suggested model was verified with experiment and predicted working gap distance is in good accord with the measured value.

Keywords

References

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