하향엔드밀링시 헬릭스각에 따른 전단 및 마찰특성변화

Shear and Friction Characteristics in Down-End Milling with Different Helix Angles

  • 발행 : 2004.04.01

초록

In end milling process, undeformed chip thickness and cutting forces vary periodically with phase change of the tool. Recently, a model has been proposed to simulate the shear and friction characteristics of an up-end milling process in terms of the equivalent oblique cutting to this. In the current study, a down-end milling process has been replaced with the equivalent oblique cutting process. And shear and tool-chip friction characteristics variation of SM45C steel has been studied using the end-mills of different helix angles. The specific shear and friction energy consumed with helix angle of $50^{\circ}$ is somewhat larger than those of$30^{\circ}$ and $40^{\circ}$. The specific shear energy consumed is about 76-77% of the specific cutting energy regardless the helix angles.

키워드

참고문헌

  1. Trans. of ASME v.63 An Analysis of the Milling Process Martellotti,M.E.
  2. Trans. of ASME v.74 An Analysis of The Milling Process: Part Ⅱ- Down Milling Martellotti,M.E.
  3. Pro. Inter. Res. Prod. Conf. Carnegie Inst. of Tech. Interrelationship Between Shear Processes Occurring Along Tool Face and on Shear Plane in Metal cutting Zorev,N.N.
  4. Pro. Inter. Res. Prod. Conf. Carnegie Inst. of Tech. Interrelationship Between Shear Processes Occurring Along Tool Face and on Shear Plane in Metal cutting Zoren,N.N.
  5. KSME A v.25 no.10 Analysis of Shear and Friction Characteristics in End-Milling Lee,Y.M.;Song,T.S.;Shim,B.K.
  6. KSMTE v.11 no.5 Effect of Cutter Runout on Cutting Force in Up-end milling of Inconel 718 Lee,Y.M.;Yang,S.H.;Jang,S.I.;Baek,S.K.;Kim,S.I.;Lee,D.S.
  7. IJMPB v.17 no.8;9 Shear and Friction Process in intermittent Cutting Lee,Y.M.;Yang,S.H.;Jang,S.I. https://doi.org/10.1142/S0217979203019058