A Study on Horizontal Fillet Welding by Using Rotating Arc (II) - Development of High-speed Welding Process -

회전아크를 이용한 수평필릿 용접에 관한 연구 (II) - 고속용접공정의 개발 -

  • 김철희 (펜실바니아주립대학교 재료공학과) ;
  • 나석주 (한국과학기술원 기계공학과) ;
  • 이현철 (삼성중공업 생산자동화연구파트) ;
  • 김세환 (삼성중공업 생산자동화연구파트)
  • Published : 2003.06.01

Abstract

The horizontal fillet joint is one of the most important weld joints in the shipbuilding industry. High-speed rotating arc welding, which can increase the leg length, is an effective way to improve the weld productivity and quality for the horizontal fillet welding. Based on the Taguchi method, the effects of welding parameters on bead characteristics - leg length, asymmetry, undercut, overlap - are investigated fur high-speed welding process. As a result, the adequate welding parameters are selected for the required leg length, symmetric bead and no undercut. Besides, considerably consistent leg length is observed for the horizontal fillet welding with gap variation up to 3mm.

Keywords

References

  1. Hyeong-Soon Moon et ai. A Study on AdaptiveControl to Fill Weld Groove by Using Multi-Torchesin SAW, Journal of KWS, 17-6 (1999), 445-454 (inKorean)
  2. Sung-Won Kang et a1. A Study on the Arc SensorAlgorithm for Welding Robot Using Rotating Torch.Proceedings of the 2002 Spring Annual Meeting ofKorean Welding Society. May 2-3 , 39 (2002). 46-48,(i n Korean)
  3. C.-H. Kim and S.-J. Na Basic experiments on WeldingParameters for Developing Automatic Welding Systemof Curved Weld Seams. KAIST Report , 1997 (i nKorean)
  4. C.-H. Kim and S‘ J. Na A Study on HorizontalFillet Welding by Using Rotating Arc -Part 1Relation between Welding Parameters and WeldBead Shape. Journal of KWS. 21-3(2003) .296-301(i n Korean)
  5. J. Cornu Consumable Electrode Process. AdvancedWelding Processes. Vol. 2. IFS (Publications) Ltd.1988
  6. 박성현 : 응용실험계획법, 영지문화사. 1990 (in Korean)
  7. ISO Arc-welded Joints in Steel - Guidance onQ뻐lity Levels for Imperfection. ISO 5817. InternationalOrganization for Standardization. 1992