Modeling of Self-Aligning Effect in Flip Chip Soldering

플립칩 솔더링의 자기정렬 효과에 관한 모델링

  • 정용진 (한국과학기술원 기계공학과) ;
  • 안도현 (한국과학기술원 기계공학과) ;
  • 유중돈 (한국과학기술원 기계공학과) ;
  • 김용석 (홍익대학교 재료공학과)
  • Published : 2002.12.01

Abstract

The self-aligning effect is useful in the electronic packaging because it compensates the positional errors occurred in flip chip placement. The solder shapes are predicted in this work either by minimizing the energy of the solder profile using the second-order polynomials or by the Surface Evolver program. The restoring forces and spring constants in vertical and horizontal directions are calculated to estimate the self-aligning effect. The calculated results using the second-order polynomial are similar to those using the Surface Evolver in the vertical direction. However, significant discrepancy between the results using the polynomial and Surface Evolver occurs in the horizontal direction. The assumption of the circular cross-section of the solder joint appears to cause the discrepancy. As the horizontal restoring force and spring constant are smaller than those in the vertical direction, larger aligning error can be resulted in the horizontal direction.

Keywords

References

  1. S. K. Patra, Y. C. Lee : Quasi-static modeling of the self alignment mechanism in flip-chip soldering, part I - single solder joining, Trans. of ASME, Journal of Electronic Packaging, 1991. 337-342
  2. S. K. Patra, Y. C. Lee : Modeling of self alignment mechanism in flip chip soldering, part II - multichip solder joints, IEEE, Electronic Components and Technology Conference, Proceedings., 1991, 783-788.
  3. S. K. Patra, S. S. Sritharan, Y. C. Lee : Quantitative characterization of a flip chip solder joint, Trans. of ASME, Journal of Applied Mechanics, Vol. 62 (1995), 390-397
  4. M. Landry, S. K Patra, Y. C. Lee : Experiment and modeling of the self alignment mechanism in flip chip soldering, ASME, Materials challenges in microelectronic packaging, AMD-Vol. 31/EEP-Vol. 1 (1991), 49-56.
  5. N. Veen : Analytical derivation of the self alignment motion of flip chip soldered components, Trans. of ASME, Journal of Electronic packaging, Vol. 121 (1999), 116-121
  6. Q. Zhu, C. Wang, L. Lue : Optimization of design and manufacturing parameters for solder joint geometry and self-alignment in flip chip technology, Solid-State and Integrated Circuit Technology, Proceedings of 1998, 5th International Conference, 1998, 554-558.
  7. G. Subbarayan, A. Deshpande : The nature of centroidal locus in misaligned flip chip solder joints, Trans. of ASME, Journal of Electronic Packaging, Vol. 119 (1997), 156-162
  8. A. M. Deshpande, G. Subbarayan, R. 1. Mahaian: Maximizing solder joint reliability through optimal shape design, Trans. of ASME, Journal of Electronic Packaging, Vol. 119 (1997), 149-155.
  9. KN. Chiang, C. A. Yaun : An overview of solder bump shape prediction algorithms with Validations, IEEE Trans. on Advanced Packaging, 24-2(2001), 158-162
  10. W. Lin, S. K Patra, Y. C. Lee : Design of solder joints for self aligned optoelectric assembly, IEEE Trans. on Components, Packaging and Manufacturing Technology - Part B, 18-3 (1995), 543-551
  11. T. Hideki. H. 'I'suyoshi, K Kohsuke : Micro alignment technique using 26 diameter microsolder bumps and its shear strength, Electronic Manufacturing Technology Symposium, Proceedings of 1995 Japan International. 18th IEEE/CPMT International. 196, 52-55
  12. K C. Hung, Y. C. Chan: Study of self alignment of (BGA packaging, IEEE Trans. on Advanced Packaging, 23-4(2000), 631-636
  13. B. Su, M. Gershovich, Y. C. Lee : Gas flow effects on precision solder self-alignment, IEEE Trans. on Components, Packaging, and Manufacturing Technology -Part C, 20-4 (1997), 305-311
  14. K Brakk : The Surface Evolver, Experimental Mathematics, 1-2 (1992), 141-165
  15. K Brakke, Surface Evolver Manual. Mathematics Department, Susquehanna University, 1999