Research into Head-body Thermal Bending for High-accuracy Thermal Error Compensation

고정도 열변위보정을 위한 주축대의 열적굽힘에 대한 연구

  • Kim, Tae-Weon (Daewoo Heavy Industries and Machinery Ltd.) ;
  • Hah, Jae-Yong (Daewoo Heavy Industries and Machinery Ltd.) ;
  • Ko, Tae-Jo (Dept.of Mechanical Engineering, Yeungnam University)
  • 김태원 (대우종합기계(주) 공기자동화본부 연구개발실) ;
  • 하재용 (대우종합기계(주) 공기자동화본부 연구개발실) ;
  • 고태조 (영남대학교 기계공학과)
  • Published : 2002.01.01

Abstract

Machine tools are engineered to give high dimensional accuracy in machining operation. However, errors due to thermal effects degrade dimensional accuracy of machine tools considerably, and many machine tools are equipped with thermal error compensation function. In general, thermal errors can be generated in the angular directions as well as linear directions. Among them, thermal errors in the angular directions contribute a large amount of error components in the presence of offset distance as in the case of Abbe error. Because most of thermal error compensation function is based on a good correlation between temperature change and thermal deformation, angular thermal deformation is often to be the most difficult hurdle for enhancing compensation accuracy. In this regard, this paper investigates the effect of thermal bending to total thermal error and gives how to deal with thermally induced bending effects in thermal error compensation.

Keywords

References

  1. Heisel, U., and Gringel, M., 'Machine Tool Design Requirements for High-speed Machining,' Annals of the CIRP, Vol. 45, pp. 389-392, 1996 https://doi.org/10.1016/S0007-8506(07)63087-X
  2. Smith, S., and Tlusty, J., 'Current Trends in High-speed Machining,' J. Manuf. Sci. and Engg B, Vol. 119, No. 4, pp. 664-666, 1997 https://doi.org/10.1115/1.2836806
  3. CIRP STC <> Working Party on 3DU, 'A Proposal for Defining and Specifying the Dimensional Uncertainty of Multi-axis Measuring Machines,' Annals of the CIRP, Vol. 27, pp. 623-630 1978
  4. Bryan, J., 'International Status of Thermal Error Research (1990),' Annals of the CIRP, Vol. 39, pp. 645-656, 1990 https://doi.org/10.1016/S0007-8506(07)63001-7
  5. ISO 230-2:1997, Test code for machine tools - Part 3: Evaluation of thermal effects
  6. Weck, M., McKeown, P., et al., 'Reduction and Compensation of Thermal Errors in Machine Tools,' Annals of the CIRP, Vol. 44, pp. 589-598, 1995 https://doi.org/10.1016/S0007-8506(07)60506-X
  7. Liu, Z.Q., and Venuvinod, P.K., 'Error Compensation in CNC Turning Solely from Dimensional Measurements of Previously Machined Parts,' Annals of the CIRP, Vol. 48, pp. 429-432, 1999 https://doi.org/10.1016/S0007-8506(07)63219-3
  8. Chen, J.S., Yuan, J.X., Ni, J. and Wu, S.M., 'Real-time Compensation for Time-variant Volumetric Errors on a Machining Center,' Trans. ASME:J. Engineering for Industry, Vol. 115, pp. 472-479, 1993 https://doi.org/10.1115/1.2901792
  9. 양승한, 이철수, '5 축 CNC 공작기계의 오차합성모델링 및 보정 알고리즘,' 한국 정밀공학회지, 제 16권, 제 8호, pp. 122-129, 1999
  10. 황석현, 이진현, 양승한, 'CNC 공작기계에서 열변형 오차보정 시스템의 고장진단 및 복구,' 한국 정밀공학회지, 제 17권, 제 4호, pp. 135-141, 2000
  11. Bryan, J.B., 'The Abbe Principle Revisited: An Updated Interpretation,' Prec. Engg, Vol. 1, pp. 129-132, 1979 https://doi.org/10.1016/0141-6359(79)90037-0
  12. Breyer, K.H. and Pressel, H.G., 'Paving the Way to Thermally Stable Coordinate Measuring Machines,' In: Seyfried, P., Kunzmann, H., McKeown, P. and Weck, M.(eds.), Progress in Prec. Engg, Springer-Verlag, Berlin, pp. 56-75, 1991
  13. Wasson, K.L., Slocum, A.H. and Lienhard, J.H., Straightness Errors of Rectangular Beams Caused by Ambient Air Temperature Gradients, MIT Industrial Liaison Program Report No.10-40-93, Dept. of Mechanical Engineering, MIT, Cambridge, MA, 1993
  14. Schellekens, P., Soons, J. et al., Development of Methods for the Numerical Error Correction of Machine Tools, Report No. EUR 15377 EN, Eindhoven University of Technology, Brussels, Luxembourg, 1993
  15. Allen, D.H., and Haisler, W.E., Introduction to Aerospace Structural Analysis, John Wiley, New York, NY, 1985