테일러드 도어인너 패널의 현장 트라이아웃

Field Try-out of Tailored Door Inner Panel

  • 발행 : 2001.06.01

초록

Forming more than two parts of sheet metal in a single stamping operation lowers production costs, reduces weight, and heightens dimensional accuracy. The tailored blank (TB) is a laser-welded or mash-seam-welded sheet metal with different thicknesses, different strengths, or different coatings. Recently, automotive manufacturers have been interested in tailored blanks because of their desire to improve the rigidity, weight reduction, crash durability, and cost savings. Therefore the application to auto-bodies has increased. However, as tailored blanks do not behave like un-welded blanks in press forming operations, stamping engineers no longer rely on conventional forming techniques. Field try-outs are very important manufacturing processes for an economic die-making. In the field try-outs, the rounded geometries of tool and the drawbead shape and size in die face are generally modified when the forming defects can not be removed by the adjustment of forming process parameters. In this study, the field try-outs of tailored door inner panel are introduced and evaluated. The behaviours of laser tailored blank associated with different thickness combinations in the forming process of door inner panel are described focusing on terms of experimental investigations on the formability.

키워드

참고문헌

  1. SHEET METAL AND STAMPING SYMPOSIUM Formability Issues in the Application of Tailor Welded Blank Sheet M.F. Shi;K.M. Pickett;K.K. Bhatt
  2. SAE Technical Paper No.950922 Influence of Laser Welding Parameters on Formability and Robustness of Blank Manufacturing An Application to a Body Side Frame M. Eisenmenger;K.K. Bhatt;M.F. Shi
  3. SAE Technical Paper series No.930278 Formability Issues in the Application of Tailor Welded Blank Sheet M.F. Shi;K. Picket;K.K. Bhatt
  4. NUMIF ORM The Use of Tailor-Welded Blanks in Automotive F.I. Saunder;R.H. Wagoner
  5. Proceeding of Advanced Technology & Processes , IBEC '95 On the Design of Weld Line Location for Tailor Weded Panels M. Karima;J. Kolodziejski
  6. Mechanics Of Sheet Metal Forming Drawbead Forces in Sheet Metal Forming H.D. Nine
  7. J. of Applied Metal Working v.2 no.3 A Mathematical Model of Drawbead Foces in Sheet Metal Forming N.M. Wang
  8. J. of Applied Metal Working v.3 no.1 Development of a Predictive Model for Draw Bead Restraining Force Utilizing Work of Nine and Wang B.S. Levy
  9. 한국소성가공학회지 v.6 no.1 레이져 용접판재의 정사각형 컵 드로잉 성형성 연구 홍주표;김헌영;오수익
  10. 한국소성가공학회지 v.9 no.1 레이져 용접 합체박판의 성형한계도와 스탬핑 금형 성형해석에 적용 금영탁;구본영;박승우;유석종;이경남
  11. 한국소성가공학회지 v.7 no.4 레이져 용접자체의 성형해석와 금형설계 김헌영;신용승;김관희;조원석