A Study on the Ultrasonic In-Process Dressing Method of CBN Grinding Wheel

CBN 연삭숫돌의 초음파 인프로세스 드레싱 기법

  • Published : 2000.02.01

Abstract

A CBN wheel was used for the highly efficient and precision grinding of the mold material(STD11). The grinding form accuracy by a CBN wheel is very excellent due to its low wheel wear, but grinding fragments resemble fine powders rather chips. A fine powders by this fragmentation can easily get attached to the wheel surface and therefore causing a loading. In order to prevent this fragmentation phenomena, the alumina stick is use to processing. Because the dressing with alumina stick should be interrupted for a processing, the automation of the processing and high productivity was very difficult. The investigation on the effect of Ultrasonic In-Process Dressing(ULID) on the grinding characteristics focuses in this Paper. This ULID method is that ultrasonic vibration in my Position of wheel is used to remove impurities on the wheel surface. Finally, the rate of surface roughness change in grinding by the ULID method was less than grinding without ultrasonic vibration. Loading phenomena by the ULID method were more prevented than grinding without ultrasonic vibration.

Keywords

References

  1. Komanduri, R., 'A New Technique of Dressing and Conditioning Resin Bonded Superabrasive Grinding Wheel,' Annals of CIRP, Vol. 29, pp. 239-243, 1980
  2. Tonshoff, H.K., Brinksmeier, E., Choi, H.Z., 'Abrasive and their influence on force, temperatures and surface,' International grinding conference, SME Technical paper MR86-626, June, 1986
  3. Choi, H.Z., 'Temperaturmessung beim Schleifen,' Industrie Anzeiger, 107, 79/80, pp. 44-45, 1985
  4. Ramesh Babu, N., Radhakrishnan, V. and Murti, Y.V.G.S., 'Investigations on laser dressing of grinding wheels-part I: a Preliminary study,' ASME J.Engng Ind. 111, pp. 244-251, 1989
  5. Ramesh Babu, N., Radhakrishnan, V., 'Investigations on laser dressing of grinding wheels-part II: performance of laser dressed aluminium oxide wheel,' ASME J.Engng Ind. 111, pp. 253-261, 1989
  6. Ramesh Babu, N., Radhakrishnan, V., and Murti, Y.V.G.S., 'Performance of laser dressed grinding wheels,' Proc.6th Intl. Conf. on Prod. Engrs, Osaka
  7. Choi, H.Z., Lee, S.W., and Park, S.I., 'A Study the Grinding Technologies for Manufacturing Ball Screws,' CIRP International Seminar on Improving Machine-Tool Performance, pp. 475-486, 1998
  8. Yasushi Ikuse, Takeshi Nonokawa, Noritugu Kawabata, Takehiko Kamo, Yoshihiko Yuzawa and Kuniaki Unno, 'Development of New Ultrasonic Dressing Equipment,' J. of JSPE, Vol. 61, No. 7, pp. 986-990, 1995
  9. Yeiji Iasui, Hiroshi Nakazono, Hideo Tsuwa, 'Improvement of Grinding Performance by Ultrasonic Dressing,' J. of JSME, Vol. 39, No. 10, pp. 54-59, 1973
  10. Berlyaev, et al., B.V., 'The Effect of Ultrasonic Wheel Dressing on the Grinding Process,' Machines & Tooling, Vol. 49, No. 11, pp. 53-54, 1978
  11. Machines & Tooling v.49 no.11 The Effect of Ultrasonic Wheel Dressing on the Grinding Process Berlyaev,B.V.(et al.)