Evaluation of Plugging Criteria on Steam Generator Tubes and Coalescence Model of Collinear Axial Through-Wall Cracks

  • Published : 2000.10.01

Abstract

In a nuclear power plant, steam generator tubes cover a major portion of the primary pressure-retaining boundary. Thus very conservative approaches have been taken in the light of steam generator tube integrity According to the present criteria, tubes wall-thinned in excess of 40% should be plugged whatever causes are. However, many analytical and experimental results have shown that no safety problems exist even with thickness reductions greater than 40%. The present criterion was developed about twenty years ago when wear and pitting were dominant causes for steam generator tube degradation. And it is based on tubes with single cracks regardless of the fact that the appearance of multiple cracks is more common in general. The objective of this study is to review the conservatism of the present plugging criteria of steam generator tubes and to propose a new coalescence model for two adjacent through-wall cracks existing in steam generator tubes. Using the existing failure models and experimental results, we reviewed the conservatism of the present plugging criteria. In order to verify the usefulness of the proposed new coalescence model, we performed finite element analysis and some parametric studies. Then, we developed a coalescence evaluation diagram.

Keywords

References

  1. USNRC, 'Bases for Plugging Deegraded PWR Steam Generator Tubes', USNRC, Regulatory Guide 1.121, (1976)
  2. ASME, 'Rules for Construction of Nuclear Power Plant Components', ASME, ASME Boiler and Pressure Vessel Code, Sec. III (1998)
  3. B. Cochet and B. Flesch, 'Crack Stability Criteria in Steam Generator Tubes', 9th Int. Conference on SMiRT, Vol. D, pp. 413-419 (1987)
  4. Y. J. Yu, J. H. Kim, Y. Kim, and Y. J. Kim, 'Development of Steam Generator Tube Pluggin Criteria for Axial Crack', ASME PVP, Vol. 280, pp.79-83(1994)
  5. J. A. Gorman, J. E. Harris, and D. B. Lowenstein, 'Steam Generator Tube Fitness-for-Service Guidelines', AECB, AECB Report No. 2.228.2 (1995)
  6. J. S. Kim et al., 'Investigation Report of Steam Generator Tubes Pulled out from Ulchin #1', KAERI, October(1999)
  7. S. C. Kang et al., 'Regulatory Technical Report on the Steam Generator Safety of Nuclear Power Plante', KINS, KINS/AR-669, April(1999)
  8. E. S. Folias, 'An Axial Crack in a Pressured Cylindrical Shell,' International Journal of Fracture Mechanics, Vol.1, pp. 104-113(1965)
  9. E. S. Folias, 'On the Fracture of Nuclear Ractor Tubes,' 3rd Int. Conference on SMiRT, London, UK, PaparC4/5(1975)
  10. J. F. Kiefner, W. A. Maxey, R. J. Eiber, and A. R. Duffy, 'Failure Stress Levels of Flaws in Pressurized Cylinders,' ASTM STP536, pp. 461-481(1973)
  11. A. Zahoor, 'Ductile Fracture Handbok Vol. 2, Axial Through-Wall Crack,' EPRI, EPRI Report NP-6301-D(1989)
  12. F. Erdogan, 'Ductile Failure Theories for Pressurized Pipes and Containers,' International Journal of PVP, Vol.4(1976)
  13. J. M. Alzheimer, R. A. Clark, C. J. Morris, and M. Vagins, 'Steam Generator Tube Integrity Program Phase I Report,' NUREG, NUREG/CR-0718, PNL-2937, September(1979)
  14. S. Majumdar, W. J. Shack, D. R. Diercks, K. Mruk, J. Franklin, and L. Knoblich, 'Faliure Behavior of Internally Pressurized Flawed and Unflawed Steam Generator Tubing at High Temperatures-Experiments and Comparison with Model Preductions,' USNRC, NUREG/CR-6575, ANL-97/17, Mach(1998)
  15. B. Cochet, 'Ulchin #1: Answer to the requisitions of KINS,' Private Letter from B. Cochet in FRAMATOME to J. H. Hong in KEPCO, April 16(1993)
  16. D. R. Diercks, 'Steam Generator Integrity Program,' ANL, Steam Generator Tube Integrity Program Monthly Report, March 23(1999)
  17. Framatome, 'Certified Material Test Report for Steam Generator Tubes of Ulchin,' Framatome(1983)
  18. ASME, 'Rules for Inspection and Testing of Components of Light Water Cooled Plants,' ASME, ASME Boiler and Pressure Vessel Code, Sec. XI(1998)
  19. PD 6493:1980, 'Guidance on Some Methods for the Derivation of Acceptance Levels for Defects in Fusion Welded Joints,' British Standard Institute, March(1980)
  20. Y. J. Kim, Y. S. Choy, J. H. Lee, 'Development of Fatigue Life Prediction Program for Multiple Surface Cracks,' ASTM STP 189, pp.536-550(1993)
  21. K. Shibata, N. Yokoyama, T. Ohba, T. Kawamura, and S. Miyazono, 'Growth Evaluation of Fatigur Cracks from Multiple Surface Flaws(I),' Journal of Japanese Nuclear Society, Vol.27, No.3, pp.250-262(1985)
  22. K. Shibata, N. Yokoyama, T. Ohba, T. Kawamura, and S. Miyazono, 'Growth Evaluation of Fatigue Cracks from Multiple Surface Flaws(II),' Journal of Japanese Nuclear Society, Vol.28, No.3, pp.258-265(1986)
  23. D. R. Diercks, S. Bakhtiari, K. E. Kasza, D. S. Kupperman, S. Majumdar, J. Y. Park, and W. J. Shack, 'Steam Generator Tube Integrity Program,' NUREG, NUREG/CR-6511, Vol.3, ANL-98/7, August(1998)
  24. D. R. Diercks, S. Bakhtiari, K. E. Kasza, D. S. Kupperman, S. Majumdar, J. Y. Park, and W. J. Shack, 'Steam Generator Tube Integrity Program,' NUREG/CR-6511, Vol.4, ANL-98/15, January(1999)
  25. S. R. Hong et al., 'Development of a Crack Growth Analysis Program for Reactor Vessel Head Penetration,' KEPRI, KEPRI-94Z-J12, August(1996)