In-situ 반응에 의한 $Al_2O_{3p}/Al$기 복합재료의 제조

Fabrication of $Al_2O_{3p}/Al$ composites by in-situ Reaction Process of Molten Al

  • 김재동 (경상대학교 해양산업연구소) ;
  • 정해용 (부경대학교 재료공학과) ;
  • 고성위 (부경대학교 제어기계공학과)
  • 발행 : 1999.06.01

초록

In-situ process에 의한 $Al_2O_{3p}/Al$기 복합재료 제조시, Mg의 첨가형태와 함량, 공정온도 및 유지시간이 응용Al의 침투거동과 미세조직 및 경도에 미치는 영향을 조사하였다. Mg분말과 $Al_2O_3$입자의 혼합분말에 순 Al을 침투시켜 복합재를 제조하는 경우, 침투율에 영향을 주는 가장 유력한 변수는 Mg분말의 함량이며, Mg의 활발한 반응으로 $700^{\circ}C$의 낮은 온도에서도 침투가 가능했다. 한편 Al-Mg합금을 $Al_2O_3$입자에 침투시켜 복합재를 제조하는 경우 Mg함량과 공정온도에 관계없이 거의 동일한 침투율을 나타냈으며 침투 가능한 공정온도는 $800^{\circ}C$이었다. Mg과 $Al_2O_3$의 혼합분말로 제조한 복합재가 Al-Mg합금으로 제조한 복합재 보다 월등히 높은 경도를 나타냈으나, 과도한 계면방응에 의한 불균일한 강화상의 분산으로 경도의 산포도는 컸다.

The fabrication process of $Al_2O_{3p}/Al$ composite by in-situ process was investigated. The effects of processing variables such as addition type and content of Mg, processing temperature and time on the infiltration behavior of molten Al, microstructure and hardness were investigated. When the pure Al was infiltrated into mixtures of Mg and $Al_2O_3l$ powder, processing temperature required to spontaneous infiltration was decreased, and the content of Mg was the most powerful variable for infiltration of molten Al. But when the Al-Mg alloy was infiltrated into $Al_2O_3l$ particles, infiltration ratio indicated nearly same value regardless of Mg content in alloy and processing temperature, and critical processing temperature required to spontaneous infiltration was $800^{\circ}C$. The $Al_2O_{3p}/Al$ composites which were fabricated by mixtures of Mg and $Al_2O_3l$ powders resulted in high hardness value, but hardness values were scattered due to non uniform dispersion of $Al_2O_3l$ particles by excessive reaction of Mg.

키워드

참고문헌

  1. Comp. Sci. & Tech. v.30 Discontinuosly-Reinforced Aluminum Matrix Composites Franck, A. G.;Quenisset, J. M.;Naslain, R.
  2. Mat. Sci. & Tech. v.14 Influence of matrix alloying elements on reactive synthesis of 2124 aluminium alloy metal matrix composites Brinkman, H. J.;Duszcyk, J.;Katgerman, L.
  3. J. of Matt. Sci. v.24 Properties and microstuctures of Lanxide $AI_2O_3$-AI ceramix composite materials Aghajanian, M. K.;Macmillan, N. H.;Kennedy, C. R.;Luszcz, S. J.;Roy, R.
  4. Mat. Sci. & Eng. v.A144 Novel reinforced ceramics and metal : a review of Lanxide's composite technologies Urquhart, A. W.
  5. J. of Mat. Sci. v.26 The fabrication of metal matrix composite by pressureless infiltration technique Aghajanian, M. K.;Rocazella, M. A.;Burke, J. T.;Keck, S. D.
  6. Research Guideline for Alumium Product Application in Transportation and Industry : ASME Workshop Reinforced Alumium Metal Matrix Composites Via Pressureless Metal Infiltration Aghafanian, M. K.
  7. J. of Mat. Sci. v.28 The effect of particulate loading on the mechanical behavior of $AI_2O_3$/AI Metal-Matrix composites Aghajanian, M. K.;Langensiepen, R. A.;Rocazella, M. A.;Leighton, J. T.;Anderson, C. A.
  8. J. of Japan Inst. of Met. v.58 no.7 Develpment of Spontaneous Infiltration in-situ Production Process for Fabrication of Particulate Reinforced Aluminum Composites Nakata, H.;Chou, T.;Kanetaka, N.
  9. J. of Japan Inst. of Met. v.57 no.11 In-situ Formation of Catbide Particles in Liquie Aluminum Nakata, H.;Chou, T.
  10. J. Mat. Sci. v.30 Review : Role of magnesium in cast aluminum alloy matrix composites Pai, B. C.;Ramani, G.;Pillai, R. M.;Satyanarayana, K. G.
  11. J. Mat. Sci. v.31 Spinetl growth in the interface ofδ-$AI_2O_3$ fibre reinforced aluminum piston allys Dudek, H.J.;Borath, R.
  12. Mat. Sci. & Eng. v.13 Formation of $MGAI_2O_4$ at interface between a squeeze cast piston alloy and Saffil fibre reinforcement Papworth, A.;Fox, P.
  13. 대한금속학회지 v.36 no.5 AI-Mg 합금에서 in-situ 반응에 의한 AIN의 형성 전형준;김도향;이명수;신광선
  14. J. of Mat. Sci. v.31 Aluminum-matirx silicon carbide whisker composites fabricated by pressureless infiltration Chen, Y.;Chung, D. D. L.
  15. J. of Japan Light Metal v.45 no.7 In situ processing of TiB2, AIN/AI composites by spontaneous infiltration technique and the hardness of the composites Kobashi, M.;Ohura, T.;Chou, T.