로봇 GMA용접에 최적의 비드폭 예측 시스템 개발에 관한 연구

A Study on Development of System for Prediction of the Optimal Bead Width on Robotic GMA Welding

  • 김일수 (목포대학교 공과대학 기계공학과)
  • 발행 : 1998.12.01

초록

An adaptive control in the robotic GMA welding is employed to monitor information about weld characteristics and process parameters as well as to modify those parameters to hold weld quality within acceptable limits. Typical characteristics are the bead geometry, composition, microstructure, appearance, and process parameters which govern the quality of the final weld. The main objectives of this thesis are to realize the mapping characteristics of bead width through learning. After learning, the neural estimation can estimate the bead width desired form the learning mapping characteristic. The design parameters of the neural network estimator(the number of hidden layers and the number of nodes in a layer) are chosen from an estimation error analysis. A series of bead of bead-on-plate GMA welding experiments was carried out in order to verify the performance of the neural network estimator. The experimental results show that the proposed neural network estimator can predict the bead width with reasonable accuracy and guarantee the uniform weld quality.

키워드

참고문헌

  1. INternnational Series on Materials Science and Technology v.33 Analysis of Welded Structure K. Masubuchi
  2. Metallurgy of Welding(Third Edition) J. F. Lancaster
  3. Engineering Fracture Mechanics v.36 no.6 Effects of Welding Residual Stresses on Fatigue Crack Growth Behaviour in Butt Welds of a Pipeline Y. W. Shi;B. Y. Chen
  4. Engineering Fracture Mechanics v.38 no.3 Residual Stress Analysis in Weldments V. Ramamurti;S. Suresh
  5. 한국기계공작기술학회지 v.6 no.1 신경회로망에 의한 용접 결함 종류의 정량적인 자동인식 시스템개발에 관한 연구 김재열;김영석;김병현;유신;김훈조;정진홍
  6. Proceedings of the Fourth International Conference on Modeling of Casting and Welding Processes v.17-22 Mathematical modelling of gas metal arc weld features R. S. Chandel
  7. Canadian Metallurgical Quarterly v.31 no.4 The effects of process variables on the bead height of submerged-arc weld deposits L. J. Yang;R. S. Chandel;M. J. Bibby
  8. Metallurgical Transactions v.24B no.12 The effects of process variables on pulsed Nd: YAG laser spot welding : Part 1. AISI 409 stainless steel J. T. Liu;D. C. Weckman;H. W. Kerr
  9. Welding Journal v.72 no.1 The effects of process variables on the weld deposit area of submerged arc welds L. J. Yang;R. S. Chandel;M. J. Bibby
  10. Metal Construction v.13 no.9 Feedback and adaptive control in automated arc welding system G. E. Cook
  11. The Welding Institute Report 79/1978/PE. The submerged arc butt welding of mild steel Part 1 : The influence of procedure parameters on weld bead geometry J. C. McGlone