전해드레싱에 의한 경취재료의 초정밀 연삭에 관한 연구

A Study on the Ultraprecision Grinding for Brittle Materials With Electrolytic Dressing

본 연구에서는 새로운 연속 전해드레싱 시스템을 구축하고 현재 전자재료로 널리 사용되고 있는 훼라이트에 대하여, 경면연삭을 실현하기 위한 제반 연삭조건 즉, 전해액의 영향, 파크전류와 펄스폭의 영향, 전해드레싱과 취성파괴와의 관계 등을 규명하였다.

The diamond wheel with superabrasive is required for mirror-like surface grinding of brittle materials. But the conventional dressing mothod can not apply to the diamond wheel with superabrasive. Recently electrolytic dressing method was developed for cast-iron bonded diamond wheel with superabrasive. This technique can take replace of lapping and polishing. Using the electrolytic dressing, the surface roughness of workpiece was improved largely and grinding force was very low and the continuity of the grinding force was also very improved. In this study, the purpose is the realization of mirror-like surface grinding of ferrite with electrolytic dressing of metal bonded diamond wheel. For application of ultraprecision grinding for brittle material, superabrasive wheel, air spindle and inprocess electrolytic dressing were used. In addition, the effects of pick current and pulse width on ground surface were investigated, and the suitable dressing conditions for ferrite were found out.