Development of the Fixed Slab Analogy Device for the Measurement of Stress Intensity Factor

응력확대계수 측정용 고정 슬랩상사 장치의 개발

The fixed slab analogy device which can measure stress intensity factors(S.I.F) experimentally by slab analogy theory is developed in this paper. The margin of errors resulted from the new testing apparatus are between 0.02% and 8.25%. Therefore, it is assured that this one can be effectively used for the more accurate measurement of S.I.F.( $k_{I}$, $k_{I I}$) than conventional apparatus. The pitch of master grating used in this experiment is 0.1mm It is known that the ratio of the distance from crack tip to the crack length on obtaining the accurate stress intensity factor is between 0.4 and 0.7. The optimum curvature radius of slab is about 125mm. The thickness of slab(plate) used in the fixed slab analogy device is 0.05mm(P.V.C. ; E = 64 MN/ $m^{2}$, .nu.=0.38), which is proved to be suitable for the test. The optimum material for the frame(slab`s external boundary) is a alloy tool steel(SKS 5) plate and its thickness is 1mm. In this research, the rigid cracks are directly bonded to the slab surface by cyanoacrylate adhesive for the easiness of slab making and conformity to the practical crack figure. The material of rigid crack is thin steel plate. It is expected that the developed method can be used effectively for the analysis of $k_{I}$ and $k_{I I}$ of arbitrary shaped or distributed cracks.cks.

본 연구에서는 (1)의 방법의 문제점.즉, 두꺼운 판에 강체 균열을 열매립하는 과정에서 균열 첨단에 열변형이 일어나, 변위측정시 측정 오차가 발생하는 점을 해결 하기 위해, 매유 얇은 P.V.C.판(t=0.15mm)에 강체 균열을 열매립 하는 대신 접착제로 부착하는 방법을 채택하여 강체균열 경계상의 곡률 영향을 검토하였으며, (2)의 방법 의 해결책으로서, 강체균열에서 충분히 먼곳의 곡률은 얇은 합금공구강판(alloy tool steel plate`t=1mm)으로 제작한 프레임(Frame)으로 원방곡률을 미리 슬랩 경계조건과 일치하도록 하였고, 또한 변위도 고정(동결)할수있는 새로운 고정 하중장치를 개발하 여 실험 측정치의 정도를 높였다.