Position Estimation for the Permanent Magnet Spherical Motor using Optical Image Sensor

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The position of the rotor in a spherical motor is usually measured by encoders. When using a encoder, It is possible to measure the angle in a very high resolution. However it is limited to measure a single-DOF using one encoder. So it is required to use 3 encoders to measure a 3-DOF. In order to connect the encoder and the motor, an additional mechanic linkages. Because of these reasons, it is difficult to apply it in various systems. Where the friction and inertia is increased when operating the motor. It could cause a negative effect in dynamic characteristic. In this paper present dual-image sensing system capable of measuring 3-DOF motions in real time eliminating the mechanical linkages. In addition we offer methods of converting sensors outputs to rotation angle which is used in the controller.