원웨이 클러치 베어링 외륜의 열간과 냉간 복합단조 공정 기술 개발

Development of Hot and Cold Combined Forging Process for a One-Way Clutch Bearing Outer Race

  • 장수진 ((사)경상대 수송기계부품기술혁신센터) ;
  • 전병윤 (경상대학교 대학원 기계공학과) ;
  • 장성민 (경상대학교 대학원 기계공학과) ;
  • 전만수 (경상대학교 기계항공공학부/항공기부품기술연구소) ;
  • 문호근 (셰플러코리아(유) R&D 센터) ;
  • 성현석 (우성정공(주)) ;
  • 허민호 (우성정공(주))
  • 발행 : 2009.05.07

초록

In this research, a hot and cold combined forging process for manufacturing net-shape one-way clutch bearing outer race of an automobile automatic transmission unit is developed. The process is composed of hot forging for manufacturing an optimized gear-like perform and precision cold forging for sizing the perform into final net-shape product. Finite element simulation techniques are applied to find the optimized process designs including blank and die shapes. The predictions and experiments are compared, revealing that they are in good agreement with each other. The dimensional test showed that the important dimensional requirements on gear tooth-like shape of the forged product were fulfilled.

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