다수 캐비티의 사출성형품에서 충전의 불균형과 치수편차의 고찰

Investigation the tilling imbalance and dimensional variations of multi-cavity injection molded parts

  • 강민아 (서울산업대학교 산업대학원) ;
  • 김영경 (삼성전기) ;
  • 김준민 (삼성전기) ;
  • 류민영 (서울산업대학교 금형설계학과, 정밀기계기술연구소)
  • 발행 : 2007.10.11

초록

Small injection molded articles such as lens and mobile product's parts are usually molded in multi-cavity mold. The problems occurred in multi-cavity molding are flow imbalance among the cavities. The flow imbalance affects on the dimensions and physical properties of molded articles. First of all, the origin of flow imbalance is geometrical imbalance of delivery system. However, even the geometry of delivery system is balanced well the cavity imbalance is being developed. This comes from the unsuitable operational conditions of injection molding. Among the operational conditions, injection speed is the most significant process variable affecting the filling imbalances in multi-cavity injection molding. In this study, experimental study of flow imbalance has been conducted for various injection speeds and materials. Also, the filling Imbalances were compared with CAE results. The dimensions and physical state of multi-cavity molded parts were examined. The results showed that the filling imbalances vary according to the injection speed and flow property of resins. Subsequently, the imbalanced filling and pressure distribution in the multi-cavity affect on the dimensions and physical states of molded parts.

키워드