Development and Analysis of Dry Forming System for Innovation of Papermaking Technology

This study was conducted to develop dry forming technology and evaluate the properties of dry formed paper made from Hw-BKP. A dry forming mold (DFM) was developed to observe the phenomena of dry forming and evaluate the properties of formed papers. To upgrade the DFM a dry forming system (DFS) was developed. This DFS was designed to improve the formation of dry formed papers and enhance the productivity of dry forming. Dry forming gave papers with greater bulk and opacity than wet forming. Tensile strength of dry formed paper was greater than that of conventional wet formed handsheet when they were made from the same dry disintegrated fibers. But tensile strength of conventional wet formed handsheet made from beaten fiber was much greater than that of dry formed paper made from dry disintegrated fibers. When solvent dried beaten fibers were used in dry forming, the tensile strength of dry formed papers reached 73.5% of the wet formed handsheets made from beaten fiber. It showed that dry forming has a significant potential in improving strength properties when proper preparation of fibers and appropriate humidification, pressing, and drying processes are employed.