Proceedings of the Korean Society of Precision Engineering Conference (한국정밀공학회:학술대회논문집)
- 2005.10a
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- Pages.769-772
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- 2005
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- 2005-8446(pISSN)
Development of Press Forming Technology for the Multistage Fine Tooth Hub Gear
다단 미세 치형 허브 기어의 프레스 성형기술개발
- Kim D.H. (Automotive Eng. Dept. JIU) ;
- Lee J.M. (Precision Eng. Dept., PNU) ;
- Lee S.H. (Precision Eng. Dept., PNU) ;
- Byun H.S. (Precision Eng. Dept., PNU) ;
- Kim B.M. (Mechanical Eng., Dept. PNU)
- 김동환 (진주국제대학교 자동차공학과) ;
- 이정민 (부산대학교 정밀기계공학과) ;
- 이상호 (부산대학교 정밀기계공학과) ;
- 변현상 (부산대학교 정밀기계공학과) ;
- 김병민 (부산대학교 기계공학부)
- Published : 2005.10.01
Abstract
This paper deals with the aspects of die design for the multistage fine tooth hub gear in the cold forging process. In order to manufacture the cold forged product fur the precision hub gear used as the ARD 370 system of bicycle, it examines the influences of different designs on the metal flow through experiments and FE-simulation. To find the combination of design parameters which minimize the damage value, the low gear length, upper gear length and inner diameter as design parameters are considered. An orthogonal fraction factorial experiment is employed to study the influence of each parameter on the objective function or characteristics. The optimal punch shape of fine tooth hub gear is designed using the results of FE-simulation and the artificial neural network. To verify the optimal punch shape, the experiments of the cold forging of the hub gear are executed.