성형효과를 고려한 플라스틱 사출품의 구조해석

A study of structural analysis for plastic parts considering injection molding effects

Due to the lighter weight and the higher freedom of design than metals plastics have been spot lighted in a wide number of applications. In the making plastic parts injection-molding process is one of the most general methods. During the injection molding process, filling-packing-cooling process, plastics have exposed to several external stresses and then plastic parts injected have molding effects which are known as anisotropic properties, orientation, and residual stress. Those molding effects are often shown as unexpected phenomena which are warpage, strength decrease, stiffness reduction, etc. In case of glass fiber filed plastics these effects are more significant than the ufilled ones. Therefore the molding effects have to be considered in the parts design using glass fiber reinforced plastics. We have developed the interface program in order to consider the molding effects in structural analyses of plastic parts using Heirarchical structural searching and layer handling in direction of thickness algorithm. The advantages of this program are the freedom of FE mesh between molding and structural analysis, the variable layer to the thickness direction of parts and the conveniences of data transferring and checking