Analysis of Coiling Process and Quality Inspection of Filaments for Bulbs

전구용 필라멘트의 제조 공정 해석 및 품질 검사

Coiling processes of filaments need precise work and standardization. It is important to maintain equal pitch of filaments. Uniform pitch of filaments is one of the dominant elements of life time and efficiency of bulbs. First coiling process of filament wires is modeled by nonlinear contact problem between filaments and mandrel. Analysis of coiling process using finite element method is conducted to consider manufacturing parameters and pitch distance is calculated under the given conditions. Also image detecting system is developed to inspect uniformity of pitch. This system will be used to inspect quality of filaments during coiling processes.